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Easy-X
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PostPosted: 15:30 - 14 Oct 2023    Post subject: Cheap welding Reply with quote

I went to post this in the "what have you bought" thread but I keep getting errors loading the page Sad

I got this cheap thing:

https://i.imgur.com/vqvoEGp.jpg

"Dirty Pro Tools" Smile It's has a very simple single dial that combines current and feed rate roughly marked for material thickness. Turn on, set dial, zap. Great for the once or twice a year I'm gonna use it.

First attempt:

https://i.imgur.com/rgdraS7.jpg

The spatter is from too much stick-out.

Second attempt:

https://i.imgur.com/v5J1pTy.jpg

Given I've never used a MIG welder before I'm quite happy with the results.

That'll do for now as "rain stopped play" again:

https://i.imgur.com/AV5h4hp.jpg
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Nobby the Bastard
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PostPosted: 15:55 - 14 Oct 2023    Post subject: Reply with quote

You should have shooed the pigeons aways before you started.
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Islander
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PostPosted: 16:31 - 14 Oct 2023    Post subject: Reply with quote

Treat yourself to an tin of anti-spatter spray.
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Robby
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PostPosted: 17:02 - 14 Oct 2023    Post subject: Reply with quote

It certainly is cheap.

I recommend getting some mild steel to practice on. It doesn't take long to get a lot better.
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Easy-X
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PostPosted: 17:16 - 14 Oct 2023    Post subject: Reply with quote

Robby wrote:
It certainly is cheap.


You say that but I found some Amazon welders where the guns don't have removeable tips and the whole gun assembly is single-use Shocked

Islander wrote:
Treat yourself to an tin of anti-spatter spray.


Nice! I'll pick some up Thumbs Up
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Robby
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PostPosted: 18:44 - 14 Oct 2023    Post subject: Reply with quote

Personally I'm quite tempted by the cheap (100 quid) ebay stick welders.

I've struggled along with a hobby MIG for years. They just aren't very good. I prefer to braze thin stuff, and I'm tempted by a stick welder for thicker stuff.

The big benefit of MIG for home use is that it's versatile and clean (if you have gas). The reality is that it isn't all that versatile on a hobby set, and you need to clean up the welds afterwards anyway.

That and the wife has decided she wants lots of weathered steel (corten) edging in the garden. I'm tempted to some of it in 4mm mild steel plate and see if she notices. Stick welder is the ideal tool for joining that together.
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Pete.
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PostPosted: 18:46 - 14 Oct 2023    Post subject: Reply with quote

I got a 110v unit you can have double cheap Robby. It'll run 2mm 6013 rods but it struggles with 2.5mm
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MCN
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PostPosted: 20:15 - 14 Oct 2023    Post subject: Reply with quote

The deal with welding is the same as proper secks.

It's all about penetration.

If you don't know what you are doing, you may be fooled by the surface and not recognise deeper problems.
Too much juice overheats the weld.
Rapid cooling chills the weld.
Dirty surfaces lead to inclusions.
It not an afternoon's training session (like electrical work).

But you cannot get worsererer by practice.

Watch some murican on YouTube.
You might have to listen to the Rock Moozak they aye play as an intro though.

Plus some more encouraging criticism from Nobby will gee you on too. Very Happy
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Easy-X
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PostPosted: 10:55 - 15 Oct 2023    Post subject: Reply with quote

Clean surfaces and get as close to the weld as possible (minimum stick-out) were my main takeaways. Oh, and an auto-darkening visor is essential. Repairing/moving exhaust bracketry and hangers is all I'm aiming for at the moment - nothing I'd want to stake my life on Smile

One thing to note though is fluxed welding produces a very bright white light whereas I'm told gas welding is blue, not quite as bright.
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MarJay
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PostPosted: 15:07 - 15 Oct 2023    Post subject: Reply with quote

I maintain that gasless MIG is a con, and the minimum you need is argon shielding for motorcycle applications. Wrought iron gates and ships hulls, use stick by all means but for me it’s proper MIG or even TIG or not at all.
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Pete.
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PostPosted: 17:24 - 15 Oct 2023    Post subject: Reply with quote

Gasless MIG is a recognised industrial process, just that hobby-grade machines and wire are the noddy-power equivalent.

My Migatronic mig says I can use aluminium wire in it, but it will barely feed without bunching with the torch lead kept dead straight and just pushing wire through the torch let alone trying to actually do work with it. If I want to do any ally welds I'm gonna have to invest in a spool gun at the very least.
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bugeye_bob
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PostPosted: 22:28 - 15 Oct 2023    Post subject: Reply with quote

Nowt wrong with gas less if you use the correct flux wire,
OP needs to spend a few mins on YT for some tips(Sorry dude)
They all have their pro`s and con`s stick/mig/tig one is better for some jobs, I certainly couldnt call myself a welder but I can burn metal together,

the cheap welders tend to work spot on for a short time, then typically start to be more and more hit and miss,

just having a clean welding area can stop a lot of the splatter, I dont actually use the anti splatter spray that much if its all clean,
And buy a auto face mask , it will change your world when welding, gives you two hands back.
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A100man
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PostPosted: 11:02 - 16 Oct 2023    Post subject: Re: Cheap welding Reply with quote

Easy-X wrote:

"Dirty Pro Tools" Smile It's has a very simple single dial that combines current and feed rate roughly marked for material thickness. Turn on, set dial, zap. Great for the once or twice a year I'm gonna use it.

First attempt:

https://i.imgur.com/rgdraS7.jpg

The spatter is from too much stick-out.



Fair dos for first attempt although I'll contend the spatter could be down to the fluxed wire.. until I realised this was a gas-less mig I thought you had the gas off!

First attempt doesn't look very strong but it might be strong enough for that.
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WD Forte
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PostPosted: 19:14 - 16 Oct 2023    Post subject: Reply with quote

A cheap wee welder can be handy for tacking nuts over broken studs
and stuff.
Mine cost £25 spares or repair (and didn't need repairing as it happens) and comes out a few times year for odd jobs like above.
Not sure I'd trust it for steering/frame/suspension mods but it's paid for itself already in other ways
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MCN
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PostPosted: 20:53 - 17 Oct 2023    Post subject: Reply with quote

Induction is the way to go but then you're into serious cash.
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Bhud
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PostPosted: 01:59 - 18 Oct 2023    Post subject: Reply with quote

Terrible

Last edited by Bhud on 00:56 - 19 Oct 2023; edited 1 time in total
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to v or not to v
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PostPosted: 20:14 - 18 Oct 2023    Post subject: Reply with quote

i noticed in Lidl today that they are selling cans of welders spray and cans of anti splatter spray for £2.99 each.
not sure what the difference between the two is?
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Easy-X
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PostPosted: 22:33 - 18 Oct 2023    Post subject: Reply with quote

to v or not to v wrote:
i noticed in Lidl today that they are selling cans of welders spray and cans of anti splatter spray for £2.99 each.
not sure what the difference between the two is?


Lidl's website isn't too helpful but I think they're essentially the same thing in different styles or sizes.
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WD Forte
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PostPosted: 09:45 - 19 Oct 2023    Post subject: Reply with quote

Welders spray is a deodorant for gender fluid manual workers
anti spatter spray is for post secks cleanup
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stinkwheel
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PostPosted: 10:31 - 20 Oct 2023    Post subject: Reply with quote

From some mates who have them, the first thing to do is take the reel of wire it came with and throw it away as far as you can. The second thing is to fit a decent PTFE liner. Then fit some proper wire.

I had one and it actually caught fire when the wire feed tangled and burned out the wire feed motor.

I occasionally fart stuff together with a little inverter stick welder which does a surprisingly good job and contrary to received wisdom, is fairly decent at welding thin stuff together without just blowing holes through it. The trick with that is to buy good quality rods.

I'm giving serious consideration to getting a little scratch TIG add-on for it which are remarkably cheap (about £80). Then I can spend some time this winter wasting loads of gas and tungsten trying to learn how to use it. The rationale being I don't do a lot of welding and it's usually something relatively small and light like a bracket or a frame lug. It can usually be done on a table. I like the idea of TIG bronzing stuff like that and I also like the idea of potentially being able to do a bit of alloy or stainless. For something more structural... Well TIG bronze is still probably fine, they brazed motorbike frames for years but there's always the stick if I need heavier penetration.
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A100man
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PostPosted: 12:22 - 20 Oct 2023    Post subject: Reply with quote

stinkwheel wrote:
.. there's always the stick if I need heavier penetration.


wise words
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A100man
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PostPosted: 12:26 - 20 Oct 2023    Post subject: Reply with quote

stinkwheel wrote:
The second thing is to fit a decent PTFE liner. ..

or the ghetto hack that I tried and does work - net curtain wire. Beats the crappy nylon(?) guide in my secondhand Sureweld monomig 101 anyway.
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