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Husqvarna SM 125 - heat sieze - liner or coated cylinder?

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B5234FT
Brolly Dolly



Joined: 28 Sep 2009
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PostPosted: 16:59 - 08 May 2012    Post subject: Husqvarna SM 125 - heat sieze - liner or coated cylinder? Reply with quote

Hi, Does anyone know if the SM 125 came equipped with a linered cylinder or a coated one (nikasil or similar) i.e can it be rebored?

Also, what sort of damage tends to follow a heat sieze in small bike engines? in a car engine it would generally be the piston(s) rings and block and the associated metal would make me suspicious of the rest of the engine...?

Cheers
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JBurrows88
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PostPosted: 17:17 - 08 May 2012    Post subject: Reply with quote

Did the bike burn through any/all of the oil?

Piston/rings, possibly even the (thing that the hold's the piston) the con-rod (which can be damage if the engine seizes).


Might be better to post this in "The Workshop"

Might also be easier to buy a new engine...

Give these guys a call, they have a supermarket sized warehouse full of engines/ exhausts and all sorts - Amazing fun to walk around.
https://www.dkmotorcycles.co.uk/
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G
The Voice of Reason



Joined: 02 Feb 2002
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PostPosted: 18:12 - 08 May 2012    Post subject: Re: Husqvarna SM 125 - heat sieze - liner or coated cylinder Reply with quote

Believe it's a DT125 engine, so have a look for some information on that.
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B5234FT
Brolly Dolly



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PostPosted: 22:27 - 08 May 2012    Post subject: Reply with quote

Not sure on the exact circumstances, been told it siezed due to heat and now turns over freely.

Interesting if its the yamaha engine. I wondered if it might be the same as the WRE125?
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G
The Voice of Reason



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PostPosted: 22:50 - 08 May 2012    Post subject: Reply with quote

Ah, my bad - seems I've been mis-informed.
Maybe an older version used the DT engine, but it doesn't seem to quite match up for either SM or WRE; my apologies.

However, as far as I know it's a pretty toned down engine compared to the proper competition enduro bikes for the road ones
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stevo as b4
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PostPosted: 11:38 - 09 May 2012    Post subject: Reply with quote

I think the Husqvarna is all thier own engine, It was KTM who used to use Yamaha DTR engine's in their 125 trail bikes.

I have no idea if it has a Nicosil plated bore, but i expect it will have. It's basically a 26bhp version of their CR125 motocross engines though isn't it?

I know that some people have fitted the cylinder, head, and carb from the MX engines to them. Id say they were much more peaky and snappy than a full power Yamaha DT125 engine too, in the same way as an Aprilia MX/SX125 is.
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B5234FT
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PostPosted: 19:43 - 09 May 2012    Post subject: Reply with quote

Hmm, from what I can find barrels are about 200 and piston kits 75 and upwards. Just as long as thats all it is and its not done a rod/bearings/warped head or anything daft.

From what I gather 2 strokes seizing up is pretty common and normally repairable? In a car Id be changing out the whole engine but these dont seem to be all that plentiful....
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dangerousdave
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PostPosted: 23:15 - 09 May 2012    Post subject: Re: Husqvarna SM 125 - heat sieze - liner or coated cylinder Reply with quote

B5234FT wrote:
Hi, Does anyone know if the SM 125 came equipped with a linered cylinder or a coated one (nikasil or similar) i.e can it be rebored?

Also, what sort of damage tends to follow a heat sieze in small bike engines? in a car engine it would generally be the piston(s) rings and block and the associated metal would make me suspicious of the rest of the engine...?

Cheers


Its going to be a Nikasil barrel mate. Can't be rebored, but can be re-plated as long as the damage is not too severe (aprox. £135)

Damage can vary from mild scoring on the barrel if it was a mild seizure, to major damage to the bore if it was a real bad one.

If it looks like there's any metal come adrift then you'll want to find this before installing new parts.
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delvey91
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PostPosted: 17:03 - 10 May 2012    Post subject: Reply with quote

Theres a place in weston super mare thats the best for coatings! Dont recall there name but thats ur best bet as they are coaed cylinders
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B5234FT
Brolly Dolly



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PostPosted: 17:29 - 10 May 2012    Post subject: Reply with quote

Cheers for the info guys. For better or worse I bought it, will know more once I've collected and stripped it. Sounds like a piston and a recoat for the barrel hopefully!

Does anyone know where I can get an engine manual for one of these? Found a pdf of the workshop manual for the basic bits on the bike but not torque values and suchlike.

Also, Does anyone know what jet diameters are commonly used when theyre derestricted?

Cheers

Edit: or in fact what the standard jets are?
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dangerousdave
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PostPosted: 19:52 - 11 May 2012    Post subject: Reply with quote

You didn't say which year the SM 125 was but this site has parts info for all years.

https://www.husqvarnaoutlet.com/parts_fiche

Here's a link to the '07 SM 125 parts info

https://docs.husqvarnaoutlet.com/parts//2007%20WRE-SMS%20125%20Parts.pdf

There's a choice of two jets on the parts fiche - presumably one is for the restricted version, one for the derestricted - 142, 165
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B5234FT
Brolly Dolly



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PostPosted: 10:15 - 12 May 2012    Post subject: Reply with quote

Oops! It's a 2004 bike.

I found that doc outlet and got the parts listing but there didnt seem to be a manual with torques for engine fixings etc on there. Ive since downloaded the manuals for the CR and WR 125 of the same year, but I'm aware some bits are less common than others!

Cheers for the links and especially the jet sizes, it's got a DEP pipe, so 50:50 will be on the original jets and hence lean leading to the seizure!
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Supermotard37...
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PostPosted: 18:40 - 12 May 2012    Post subject: Reply with quote

Huskys,are there own engine,same with ktm who ever came up with they used dt engines,i can guarntee thats a load of bull honkey Razz ive had a yamaha dt deresticted and ive rode a husky and the husky is alot faster,and i currently own a ktm 125 exc 01 and that thing is rapid for a little 125 haha!

There are a few good companys do repair nikasil,im. Currently bidding on a 2nd hand cylinder for my ktm as my ports got smashed to shit,try ebay you might get lucky and save you're self alot of money! But i can back fire and you'll end up with a already batterd cylinder ! Good luck!
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stevo as b4
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PostPosted: 16:58 - 13 May 2012    Post subject: Reply with quote

KTM LC2 and Sting used Yamaha DT/TZR engines with electric start fitted. The KTM 125EXC/EXE is KTM's own engine, and probably almost the same engine as the SX125 models. They did do a rare restricted to 15bhp version of the EXE supermoto for a short time. I think the carb was smaller and the exhaust was different on these bikes.
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Supermotard37...
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PostPosted: 03:13 - 16 May 2012    Post subject: Reply with quote

I feel a lil thick now but thats good to know Razz
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G
The Voice of Reason



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PostPosted: 08:33 - 16 May 2012    Post subject: Reply with quote

Supermotard377 wrote:
who ever came up with they used dt engines,i can guarntee thats a load of bull honkey

Amusingly enough, pretty sure I got that from the UK Husky importer - I was down there to have a ride on a TE610 and got chatting about a SM125 they had sat their.
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