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Original exhausts (cat question)

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pepperami
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PostPosted: 13:15 - 26 Mar 2016    Post subject: Original exhausts (cat question) Reply with quote

Been thinking about modern bikes and catalytic converters.

So when you finally have to replace the horrible scabby original exhaust, will the bike be legal if you fit an after-market exhaust that does not have a catalytic converter in them ??

How many modern bikes have a cat in the exhaust system?


The reason I ask is it could possibly affect the choice of the next bike and do the cat`s nick any of the power from a bike? (like a slightly clogged set of pipes)

Just thinking out loud Thumbs Up

Plus my bikes are old and don`t suffer that nonsense.
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Robby
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PostPosted: 13:36 - 26 Mar 2016    Post subject: Reply with quote

On some bikes the cat is in the downpipes, some it is in the silencer.

Removing it would violate some manner of law. Being caught for it is another matter. Being successfully prosecuted and losing anything significant is unlikely.

I do wonder about the scenario of the exhaust rotting away, I feel that exhausts are less rot-prone these days. Part of the Euro 4 (or 5 maybe) emissions testing is to prove that bikes can still meet the standard after 20k km (maybe miles). Quick-rot exhaust could be considered as a downside there. A cat has to get hot to work, which means quickly burning off any condensation in the exhaust. This should make an exhaust last longer.

As for losing power, a vehicle with a cat should theoretically be less powerful. In practice, the engine is designed to work with a cat so it's hard to compare like with like. Removing the cat would be unlikely to gain you any power without remapping.

The only example I can think of where a cat robbed power was one of the early MX5s, where the cat model knocked 5-10% off the power output. This strikes me as lazy/quick engineering to meet emissions requirements.

A rambling thread to meet your rambling questions. In short, a cat wouldn't be a reason to avoid buying any particular bike, nor would it be something I would look to remove.
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Rogerborg
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PostPosted: 14:23 - 26 Mar 2016    Post subject: Reply with quote

Robby wrote:
Removing it would violate some manner of law.

I'm not sure which. It's not required (for motorcyles) by C&U, DVSA's In Service Exhaust Emission Standards for Road Vehicles, it's not part of the MOT, and there's no emissions test nor plans that I'm aware of to add any even post Euro 4.

Chinese 125s have cats bodged in to meet Euro 3 / 4 that apocryphally rob power. I de-catted mine and maybe gained a few mph after upjetting. Or I may have imagined it.
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stevo as b4
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PostPosted: 14:44 - 26 Mar 2016    Post subject: Reply with quote

My old ZX6R had a simple cat fitted at the front end of the silencer. It would have been a simple type like they fit to modern lawnmower engines, as being a carbed bike you don't have 3-way closed loop lambda sensor based fuelling.

The worst offenders for power robbing from having a cat seem to be early 90's cars when the law changed and they had to quickly adopt them in haste as Robby said.

Also modern petrol cars with close coupled cats in crimped together tubular exhaust manifolds look horrendous for flow and exhaust scavenging. I bet a cat free optimised extractor manifold could add at least 10% power, but the Engine management would need re-programming to take advantage.

Manufacturers try to map 14.7:1 air/fuel ratios everywhere they can, until it really hurts performance or drivability, and they go richer then for safety. You can't go lean burn with a cat or it won't work properly, and you can't go rich for performance as it can overheat and damage the cat.

I wasn't aware that current new bikes are not MOT tested for emissions, is there anything in the legislation to say original exhaust system equipment where fitted must stay for MOT requirements?

If not there's no excuse for the poor fueling or rough power delivery on many injected era bikes. Though bikes have seemed to be tuned to need to meet noise limits far more so than cars do, so that will still affect things.

Is all the clean emissions kit fitted more so for the European and US markets though?
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Rogerborg
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PostPosted: 15:23 - 26 Mar 2016    Post subject: Reply with quote

stevo as b4 wrote:
is there anything in the legislation to say original exhaust system equipment where fitted must stay for MOT requirements?

Not yet, and no plans (again, that I'm aware of) to add such a requirement.

However, Eurobollocks 4 also comes with a requirement to fit anti-tamper to A1 and A2 bikes, and member states are supposed to make it an offence to meddle. I've not seen us implement anything yet though - we're very tardy with these things.
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stevo as b4
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PostPosted: 16:30 - 26 Mar 2016    Post subject: Reply with quote

It maybe shows how little notice or regard is given to bikes in the UK, and how irrelevant they are seen in terms of any transport strategy the government may have in place. We don't exist, except when there's a toll road pay booth I guess.
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Wafer_Thin_Ham
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PostPosted: 16:34 - 26 Mar 2016    Post subject: Reply with quote

stevo as b4 wrote:
It maybe shows how little notice or regard is given to bikes in the UK, and how irrelevant they are seen in terms of any transport strategy the government may have in place. We don't exist, except when there's a toll road pay booth I guess.


This is a good thing. Means we can carry on doing what we like. Thumbs Up
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Alex A
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PostPosted: 16:58 - 26 Mar 2016    Post subject: Re: Original exhausts (cat question) Reply with quote

pepperami wrote:
So when you finally have to replace the horrible scabby original exhaust, will the bike be legal if you fit an after-market exhaust that does not have a catalytic converter in them ??


Odds are the catalytic converter will be long gone well before the exhaust system gets 'scabby'.

The only concerns you might have with removing the catalytic converter:

1 - It might give the manufacturer an excuse not to honour a Warranty claim. Not a problem once the bike is out of Warranty.

2 - The fuelling really needs remapping to achieve performance / economy benefits, which requires an ECU reflash or Power Commander (again, possible Warranty issues). In practice, most bikes work well enough as standard, but you won't really gain anything.

3 - Many recent models rely on the catalytic converter unit to do most of the silencing. So it will be loud without, even with the standard end can (assuming it's separate). You may see this as a good or a bad thing.

4 - You may want to declare it to the insurance company, which could cost you more.

Generally though, get it off. It weighs a ton, saps power and economy, and the MOT doesn't test emissions. So whilst the manufacturer has to fit it to meet the production regulations, it's not a requirement for the owner to keep it.
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pepperami
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PostPosted: 10:03 - 27 Mar 2016    Post subject: Re: Original exhausts (cat question) Reply with quote

Alex A wrote:

The only concerns you might have with removing the catalytic converter:

1 - It might give the manufacturer an excuse not to honour a Warranty claim. Not a problem once the bike is out of Warranty.

2 - The fuelling really needs remapping to achieve performance / economy benefits, which requires an ECU reflash or Power Commander (again, possible Warranty issues). In practice, most bikes work well enough as standard, but you won't really gain anything.

3 - Many recent models rely on the catalytic converter unit to do most of the silencing. So it will be loud without, even with the standard end can (assuming it's separate). You may see this as a good or a bad thing.

4 - You may want to declare it to the insurance company, which could cost you more.

Generally though, get it off. It weighs a ton, saps power and economy, and the MOT doesn't test emissions. So whilst the manufacturer has to fit it to meet the production regulations, it's not a requirement for the owner to keep it.


1. For me that`s not a problem, my bikes are old.
2. If I gained some power, that would be a bonus but not what I am looking for.
However re-mapping a Hyosung ECU (made by Syntec) may be a problem as nobody I know wants to go near it? .
The Kawasaki will be left well alone Thumbs Up .
3. A little bit more noise will not bother me, a lot more noise would bother me and I have neighbours to think of.
4. Hmmm? ok? so I replace a deaded exhaust, do I really need to declare that?, I see where you`re coming from, but?
As for a newer/aftermarket exhaust being lighter, that`s a result Thumbs Up
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