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Sister turned ZZR into a 2 stroke.... - Starter Troubles

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smegballs
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Joined: 28 Oct 2007
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PostPosted: 12:16 - 25 Mar 2017    Post subject: Sister turned ZZR into a 2 stroke.... - Starter Troubles Reply with quote

Video

ZZR has an intermittent starting fault. I tried it myself this morning, first time it caught and spun the engine over, 2nd time did the same as in the vid.

Engine isn't turning over, with the loud clatter/hammering noise coming from under the alternator cover (where the starter gears are). Funnily enough she had a new starter clutch put in about a year ago, in that case there was no drive at all, at the starter motor would spin freely but there was no associated noises just no engagement at all.
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Hahadumball
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PostPosted: 13:04 - 25 Mar 2017    Post subject: Reply with quote

no idea what it is but pics of sister?
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Rogerborg
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Joined: 26 Oct 2010
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PostPosted: 16:26 - 25 Mar 2017    Post subject: Reply with quote

Can you hear the starter motor spinning at all? It's hard to tell from a video, is there any chance that's the starter solenoid clattering rather than the starter gears? If so, have you tried shorting the solenoid terminals?
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WD Forte
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PostPosted: 19:10 - 25 Mar 2017    Post subject: Reply with quote

Sounds like the starter clutch rollers bouncng off the boss to me
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Rogerborg
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PostPosted: 20:31 - 25 Mar 2017    Post subject: Reply with quote

But I don't hear the motor whizzing. Might be laptop speakers.
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Biking is 1/20th as dangerous as horse riding.
GONE: HN125-8, LF-250B, GPz 305, GPZ 500S, Burgman 400 // RIDING: F650GS (800 twin), Royal Enfield Bullet Electra 500 AVL, Ninja 250R because racebike
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Fazer Tom
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Joined: 29 May 2012
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PostPosted: 21:50 - 25 Mar 2017    Post subject: Reply with quote

So your sisters not put a two stoke engine into a zzr frame?

Disapointed.
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Past: (1981 CG125) (1992 ZZR250 x2) (1976 KZ400) (1993 400 Superfour) (2002 Triumph TT600) (1998 Fazer) (2001 CCM 636) (2000 CCM 604) (2007 Kawasaki Z750) (2005 Husqvarna SM450R) Current: (1989 Bandit 400)
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