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nsr125 2002 foxeye rebuild

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jordan2stroke...
L Plate Warrior



Joined: 18 Apr 2017
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PostPosted: 22:09 - 18 Apr 2017    Post subject: nsr125 2002 foxeye rebuild Reply with quote

Hello guys n gals
Im new here so firstly.. hiya Very Happy
Ive just bought my first road bike project which is a 2002 nsr 125 foxeye.
Previous owner had bought it for a donnor bike for his so has no fairings. Lights and a pretty shagged loom as well as having no forks or wheels
Basically the frame. Subframe. Swingarm. Tank. And engine (which previous owner told me the barrel was worn but i can only see a small nick on exhaust port bridge and some scaring the bottom end seems fine theres a litle sqeak when you first turn it from waterpump side but conrod has no play up dwn or side to side.
First up iI have been sourcing parts and will soon have loom complete with cdi servo and power valve (c1626) which I belive is the unrestricted cdi
Also I have sourced the forks and rims along with a full fairing set which need minor work and a repray but im redoing the whole bike from the floor up anyhow.
Price so far isnt bad as I paid 150 for the project
Wheels, cdi, servo and powervalve of ebay 240
Forks, headlight, loom 200
Full fairings 205
795 and its basically a complete bike plus what its gunna cost to rebuild and paint up nice (thinking black and yellow) probably gunna end up around the 1000 mark and as Im planning never to sell it,
Not too bad in my own eyes Rolling Eyes
Anyways ill be updating and puting up as many photos as possible as I go about buolding it back up as im sure most of you lot have seen plenty of these in bits before lol
Thanks for reading
Jordan
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Last edited by jordan2strokePope on 12:55 - 19 Apr 2017; edited 1 time in total
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jordan2stroke...
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Joined: 18 Apr 2017
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PostPosted: 22:12 - 18 Apr 2017    Post subject: Reply with quote

Also if any one has any tips for the rebuild or do's n donts then id greatly appreciate it Thumbs Up
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MikeKP61
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Joined: 19 Sep 2016
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PostPosted: 09:52 - 19 Apr 2017    Post subject: Reply with quote

Throw up some pics pal, have a look through my thread too. Loads of parts for them on DavidSilverSpares and Wemoto. You doing anything with the engine?
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MikeKP61
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PostPosted: 09:59 - 19 Apr 2017    Post subject: Reply with quote

I did a vlog of mine on YouTube if your bored 👍🏼
https://youtu.be/1bFIPOpQ6hs
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jordan2stroke...
L Plate Warrior



Joined: 18 Apr 2017
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PostPosted: 13:01 - 19 Apr 2017    Post subject: Reply with quote

MikeKP61 wrote:
Throw up some pics pal, have a look through my thread too. Loads of parts for them on DavidSilverSpares and Wemoto. You doing anything with the engine?


Posted afew now.
Ill have a look mate also looking for ideas
And I was gunna fully rebuild but bottom end looks fairly new I mean iv not had it apart but crank has no play n big end looks new to my n theres no grinding noise when I turn the flywheel I am right in thinking I could just put a new topend n ride for a few thousand miles or so as long as I flush it out before put topend on or should I just rebuild
If you mean preformance mods im not sure wats possible pal so if you have any advice please go ahead lol
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jordan2stroke...
L Plate Warrior



Joined: 18 Apr 2017
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PostPosted: 13:04 - 19 Apr 2017    Post subject: Reply with quote

MikeKP61 wrote:
I did a vlog of mine on YouTube if your bored 👍🏼
https://youtu.be/1bFIPOpQ6hs


Ill have a look after work cheers
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jordan2stroke...
L Plate Warrior



Joined: 18 Apr 2017
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PostPosted: 22:04 - 19 Apr 2017    Post subject: Reply with quote

jordan2strokePope wrote:
MikeKP61 wrote:
I did a vlog of mine on YouTube if your bored 👍🏼
https://youtu.be/1bFIPOpQ6hs


Ill have a look after work cheers



Video not available bud
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MikeKP61
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PostPosted: 23:08 - 19 Apr 2017    Post subject: Reply with quote

My channel is mickayc on YouTube
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jordan2stroke...
L Plate Warrior



Joined: 18 Apr 2017
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PostPosted: 12:27 - 20 Apr 2017    Post subject: Reply with quote

MikeKP61 wrote:
My channel is mickayc on YouTube


Iv actually seen your vids before lol good vids man
Howd you get on with panel repairs with firbe glass iv gt some filler for wen mine come im hoping there not too bad haha
I also noticed the photcopied manual and was wondering
If I could be cheeky n ask you to photocopy it again and send me it for a price obvzlol
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MikeKP61
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PostPosted: 10:48 - 21 Apr 2017    Post subject: Reply with quote

You can get the manual on this site, it's for the JC20 (the older model) but most of it is the same. Very handy, especially the start for routing cable diagrams, the loom is a mess. Glad someone watches them of it helps, also I made a mistake in the first video, the gear oil should be regular 10w40 not 2 stroke as we'll. Took me ages of sanding and prepping and plastic welding The fairings to get it right but well worth it, sad I have to sell it on Sad I'd also recommend reading "A 2Stroke Tuners Manual" very handy for an engine rebuild.

Best of look with the NSR, I'll stay posted Smile
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MikeKP61
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PostPosted: 10:56 - 21 Apr 2017    Post subject: Reply with quote

http://www.amrca.com/tech/tuners.pdf
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