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Cheeky Chaly Rebuild

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craigs23
Mr Muscle



Joined: 08 Jun 2005
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PostPosted: 09:23 - 09 May 2016    Post subject: Reply with quote

I can't find the uber cool rating in the Rate this Post drop down menu Neutral
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There is a gap of 308 days between these two posts...

binge
Emo Kiddy



Joined: 03 Jul 2004
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PostPosted: 18:42 - 13 Mar 2017    Post subject: Reply with quote

Another year older, another MOT pass.
372 miles covered since the last MOT.

Chaly turned 30 years old last month. Razz

https://scontent-lhr3-1.xx.fbcdn.net/v/t1.0-9/17202910_443195536031477_2041236118440371298_n.jpg?oh=3593c813f32c7ad6819d6ba27776d636&oe=59644E28
____________________
- Honda XL125S - CBR400 NC29 - VFR400 NC30 - CBR400 NC29 - TL1000R - TeeZeR Pit! - Bandit 12 - YZF450 - LuckyMX125 Pit! - Demon X XLR 140 Pit!
- Stomp KZ 160 Pit! - Demon X D-link 140 Pit! - CRF50F Mini-Pit - MonsterMoto 155cc MiniSM - Honda Chaly 150cc - Yamaha 98' R1
- Honda Chaly 140cc - Thumpstar 190cc 4v MiniSM - Aprilia RS125 Pit-Bike -
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stevo as b4
World Chat Champion



Joined: 17 Jul 2003
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PostPosted: 20:12 - 13 Mar 2017    Post subject: Reply with quote

Cool stuff! Smile

You've still got her which makes me happy! I didn't realise it was on D-plate too? I reached the big 30 last year with my KMX, that's why I treated it to a nice Wilbers shock, well my excuse for chucking £460 at an old 125 relic anyway.

I wonder how much more I'll have to spend before I could have afforded a new KTM? Laughing
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binge
Emo Kiddy



Joined: 03 Jul 2004
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PostPosted: 20:42 - 13 Mar 2017    Post subject: Reply with quote

Yeah. I ain't got the heart to sell her.
Rides so shit, but that's why it's so good. 😂
____________________
- Honda XL125S - CBR400 NC29 - VFR400 NC30 - CBR400 NC29 - TL1000R - TeeZeR Pit! - Bandit 12 - YZF450 - LuckyMX125 Pit! - Demon X XLR 140 Pit!
- Stomp KZ 160 Pit! - Demon X D-link 140 Pit! - CRF50F Mini-Pit - MonsterMoto 155cc MiniSM - Honda Chaly 150cc - Yamaha 98' R1
- Honda Chaly 140cc - Thumpstar 190cc 4v MiniSM - Aprilia RS125 Pit-Bike -
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binge
Emo Kiddy



Joined: 03 Jul 2004
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PostPosted: 18:14 - 09 Jun 2017    Post subject: Reply with quote

Forum is dead A/F
But I'll share the new pics with you anyway. Laughing

Fitted some ultra-wide rims to the Chaly last month.
They were listed as 3.5J on the OORacing website. They measure up closer to 4J.
I've mounted them either side of the hubs, and currently making spacers to fill the void. Rather than bolting them together, and then to just one side of the hubs.

So they're actually 4.5" wide. Cool

https://scontent-lhr3-1.xx.fbcdn.net/v/t1.0-9/18446815_476589202692110_4991417308586254177_n.jpg?oh=e676c2364d806a40ce0340d41b4081f4&oe=59DF9C93

https://scontent-lhr3-1.xx.fbcdn.net/v/t1.0-9/18485441_476588339358863_7274552720480750728_n.jpg?oh=b77a339148dee27dd01e03948afb2dd3&oe=59E32038

https://scontent-lhr3-1.xx.fbcdn.net/v/t1.0-9/18922043_489111151439915_3425720332024370794_n.jpg?oh=9839fd82dd9086f6db25a007451e1dc6&oe=59DE44D4
____________________
- Honda XL125S - CBR400 NC29 - VFR400 NC30 - CBR400 NC29 - TL1000R - TeeZeR Pit! - Bandit 12 - YZF450 - LuckyMX125 Pit! - Demon X XLR 140 Pit!
- Stomp KZ 160 Pit! - Demon X D-link 140 Pit! - CRF50F Mini-Pit - MonsterMoto 155cc MiniSM - Honda Chaly 150cc - Yamaha 98' R1
- Honda Chaly 140cc - Thumpstar 190cc 4v MiniSM - Aprilia RS125 Pit-Bike -
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UncleFester
World Chat Champion



Joined: 30 Jun 2013
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PostPosted: 00:01 - 10 Jun 2017    Post subject: Reply with quote

Fucking love that - it's just cool. Very very cool.
____________________
Module 1 and 2 passed - October 2014. Happy owner of a 2017 Z1000SX, ex owner of a YBR125 / CB500 / VFR800.
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marc_cowley
Derestricted Danger



Joined: 02 Dec 2012
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PostPosted: 15:05 - 12 Aug 2017    Post subject: Reply with quote

Awesome little bike, do you have the earlier pictures saved anywhere? I've just picked one of these up and am currently restoring it back to complete original spec, i believe mine is fully automatic 3 speed so that should be interesting! Cheers
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Chaly Cf70
Gpz900R
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binge
Emo Kiddy



Joined: 03 Jul 2004
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PostPosted: 15:37 - 13 Aug 2017    Post subject: Reply with quote

I've probably got some old pics somewhere, but it was never original. Laughing

I started with a crusty old frame and some odds and sods.

They're great fun little bikes though.
____________________
- Honda XL125S - CBR400 NC29 - VFR400 NC30 - CBR400 NC29 - TL1000R - TeeZeR Pit! - Bandit 12 - YZF450 - LuckyMX125 Pit! - Demon X XLR 140 Pit!
- Stomp KZ 160 Pit! - Demon X D-link 140 Pit! - CRF50F Mini-Pit - MonsterMoto 155cc MiniSM - Honda Chaly 150cc - Yamaha 98' R1
- Honda Chaly 140cc - Thumpstar 190cc 4v MiniSM - Aprilia RS125 Pit-Bike -
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binge
Emo Kiddy



Joined: 03 Jul 2004
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PostPosted: 10:55 - 25 Oct 2017    Post subject: Reply with quote

After blowing the engine up on a ride out last month. I've decided to rebuild the YX140.

Gone in with a new piston, and a good hone through the old barrel, as it wasn't scored, just a little glazed where it'd heat seized a couple of times.

Decided to do away with the VM22 Mikuni carb and tiny inlet manifold, and buy a 26mm BBR-type manifold, and an OKO 26mm Flatside carb. Razz

0.5mm head gasket (as apposed to 1.5mm) has pushed the compression up nicely.


Took it for a spin. It absolutely flies compared to what it was like. I'd go as far as saying it's quicker than my YX140 race bike. Mr. Green

https://scontent-lht6-1.xx.fbcdn.net/v/t31.0-8/22555689_554108754940154_6380536239084135999_o.jpg?oh=2adeee50b2736f5970e4bd0a7a3e90fd&oe=5A793980



Popped to my pals unit to dig through his silicone boost hoses as I'm making an airbox up for the 2-stroke. And while I was there, he twisted my arm into putting the Chaly on the dyno.

https://scontent-lht6-1.xx.fbcdn.net/v/t31.0-8/22712388_554319484919081_2902178824571774939_o.jpg?oh=9c2a88e1aa52b5611184d366c60475d2&oe=5A72B6D2



As the Chaly has no rev-counter, we did a top speed run with the rollers free-wheeling, to see what speed it does in 2nd gear (That's the gear we chose to do the power run in), and then we could tell the dyno what the rev-limiter is set at, and it could do a graph based on speed vs a calculated RPM, to give a torque reading. (I think that's what the plan was anyway. I'm a dyno noob)


So ran it up in 2nd gear, it reached a top speed of 42.3mph, which was impressive. Laughing
Hit the limiter, and the dyno spat out 13bhp.


Then, we went to do a power run. But the dyno is for setting up 300bhp+ Astra VXRs, so there was a 3-second stabilizer on the rollers. Something to do with allowing the cars to boost up and stuff.


So of course, poor old chaly couldn't move the drum, and I burnt the clutch out. Embarassed





So, new clutch is on order. Gonna get it sorted, and head back up next week for another run.

The gas analyzer was saying it was running lean at lower rpm, so with some tweaking, I recon I can push it up to 14bhp.
____________________
- Honda XL125S - CBR400 NC29 - VFR400 NC30 - CBR400 NC29 - TL1000R - TeeZeR Pit! - Bandit 12 - YZF450 - LuckyMX125 Pit! - Demon X XLR 140 Pit!
- Stomp KZ 160 Pit! - Demon X D-link 140 Pit! - CRF50F Mini-Pit - MonsterMoto 155cc MiniSM - Honda Chaly 150cc - Yamaha 98' R1
- Honda Chaly 140cc - Thumpstar 190cc 4v MiniSM - Aprilia RS125 Pit-Bike -
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chrisdubya
Scooby Slapper



Joined: 05 Jun 2015
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PostPosted: 15:23 - 10 Nov 2017    Post subject: Reply with quote

Oh oh - power runs *awaits turbo build pics Laughing *

Such a cool little bike!
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binge
Emo Kiddy



Joined: 03 Jul 2004
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PostPosted: 17:33 - 24 Nov 2017    Post subject: Reply with quote

https://scontent-lht6-1.xx.fbcdn.net/v/t31.0-8/23826178_567934483557581_9009201528798322884_o.jpg?oh=720dc0e07666bb2ff8d7d913a03c421f&oe=5A9B7F81

Back up and running.

Very quick little bike now. The Flat-slide carb is epic. Runs a dream.
____________________
- Honda XL125S - CBR400 NC29 - VFR400 NC30 - CBR400 NC29 - TL1000R - TeeZeR Pit! - Bandit 12 - YZF450 - LuckyMX125 Pit! - Demon X XLR 140 Pit!
- Stomp KZ 160 Pit! - Demon X D-link 140 Pit! - CRF50F Mini-Pit - MonsterMoto 155cc MiniSM - Honda Chaly 150cc - Yamaha 98' R1
- Honda Chaly 140cc - Thumpstar 190cc 4v MiniSM - Aprilia RS125 Pit-Bike -
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Old Thread Alert!

There is a gap of 1 year, 57 days between these two posts...

binge
Emo Kiddy



Joined: 03 Jul 2004
Karma :

PostPosted: 16:16 - 21 Jan 2019    Post subject: Reply with quote

FWIW

2019 rebuild is under way. Colour change to come.
First big change is the front hub. Wink

https://scontent-lht6-1.xx.fbcdn.net/v/t1.0-9/48317977_806773493007011_6229844161562935296_n.jpg?_nc_cat=105&_nc_ht=scontent-lht6-1.xx&oh=8db255ce41cd684f49a30ddd8a72034e&oe=5CC4E52C
____________________
- Honda XL125S - CBR400 NC29 - VFR400 NC30 - CBR400 NC29 - TL1000R - TeeZeR Pit! - Bandit 12 - YZF450 - LuckyMX125 Pit! - Demon X XLR 140 Pit!
- Stomp KZ 160 Pit! - Demon X D-link 140 Pit! - CRF50F Mini-Pit - MonsterMoto 155cc MiniSM - Honda Chaly 150cc - Yamaha 98' R1
- Honda Chaly 140cc - Thumpstar 190cc 4v MiniSM - Aprilia RS125 Pit-Bike -
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View user's profile Send private message Send e-mail Visit poster's website You must be logged in to rate posts
Old Thread Alert!

The last post was made 5 years, 67 days ago. Instead of replying here, would creating a new thread be more useful?
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