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Replacing clutch assembly and no tension on clutch rod

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Simian
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PostPosted: 19:17 - 15 Jun 2019    Post subject: Replacing clutch assembly and no tension on clutch rod Reply with quote

The clutch assembly on my 2001 Husqvarna TE410 has broken and needs replacing but I'm struggling to find the same assembly (see attachment)

Does anyone know where I can get this part? the only identifying number on it is '99', and is a Domino assembly with choke.

I found this on ebay, it's not the same but does have a choke lever. Can anyone tell me whether this would fit?

There is also a small plastic part that screws into the original assembly (image attached), and has a little button on the end, and connects to a wire on the other end which leads to the switch gear - can someone tell me what this is? I'm assuming I'll need an assembly which also supports this too

Thanks


Last edited by Simian on 14:30 - 17 Jun 2019; edited 1 time in total
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Sister Sledge
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PostPosted: 06:54 - 16 Jun 2019    Post subject: Reply with quote

The screw in button is a switch - some bikes require the clutch to be pulled in before starting. If not pulled in the engine won't start.
Yours, if you've never needed it, must be bypassed somewhere?

I'm unsure about sourcing Husky parts but have you tried scratching around the Haines site to see if there's something similar on there?

https://www.hainesmc.co.uk/

I use them for spares but I'm also aware that quite a lot of the components on mine can be found on other makes of bike.
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Simian
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PostPosted: 17:44 - 16 Jun 2019    Post subject: Reply with quote

Sister Sledge wrote:
The screw in button is a switch - some bikes require the clutch to be pulled in before starting. If not pulled in the engine won't start.
Yours, if you've never needed it, must be bypassed somewhere?


Thanks. The bike starts with it pressed in or not so I guess it must be bypassed somewhere..

I found what looks like the same assembly on Ebay so I've ordered that now.

A new problem has surfaced..

There is no tension/spring-back on the clutch cable, but there was prior to me taking off the old assembly.

I've attached a picture of where the cable attaches. The black part moves loosely back and forth. Can you see what's wrong here? My untrained eye can't
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Sister Sledge
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PostPosted: 19:25 - 16 Jun 2019    Post subject: Reply with quote

Pass but is the cable sleeve fixed to something solid? Looks like it can move?
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Simian
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PostPosted: 21:00 - 16 Jun 2019    Post subject: Reply with quote

Sister Sledge wrote:
Pass but is the cable sleeve fixed to something solid? Looks like it can move?


The sleeve is fixed by being wedged between a piece of fairing and a metal bracket.

I've only just bought the bike and it's a small project, but so far I've just done more damage by breaking the clutch.

I'm thinking i'd need to remove the clutch cover and internals to get at the rod, because I can feel the rod is moving freely when I assume there should be some tension. I don't know how this could have happened though I didn't feel I was applying too much pressure when removing the clutch assembly
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