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joseph.d
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PostPosted: 10:03 - 29 Oct 2019    Post subject: Bike Camping Trailers Reply with quote

[b]Hi, I am designing a motorbike trailer for my A Level engineering project and need some feedback on the idea. It will be a trailer that attaches onto the rear axle of the bike (You tow it with your bike!), and has a lockable compartment that tents, camping stoves etc can be store in. It will have full lights, usb's for phone/ laptop charging etc. Currently on the market are large bike trailers made aboard that do not comply with UK laws so I would like to build one that is full road legal. It will also be a cheaper alternative to the current £6000 + trailers that are all custom. Mine would be universal therefore a lot cheaper also meaning it can be swapped between bikes. Any feedback on the idea, design and usability will be greatly appreciated. Many Thanks, Joseph.
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doggone
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PostPosted: 10:10 - 29 Oct 2019    Post subject: Reply with quote

It's hardly something new they've been available for decades, but a well thought out new design could always be interesting.
The potential market is very limited, most of the advantages of a MC like being good through traffic and easy parking are too much compromised.
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1198
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PostPosted: 10:19 - 29 Oct 2019    Post subject: Reply with quote

Random internet source wrote:
Legally for a solo motorcycle to tow it must have an engine capacity over 125cc.
The trailer must not exceed 1 metre in width.
The distance from the rear wheel spindle to the back of the trailer must not exceed 2.5 metres.
The Motorcycle must be marked with it’s kerbside weight.
The trailer must be marked with its unladen weight.
Maximum towed weight, including the trailer and it’s load must not exceed 150 Kg. (330 lb.) or two thirds of the motorcycles kerbside weight, whichever is least.


150kg at most isn’t going to give you much leeway for all the gear - plus trailer...
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joseph.d
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PostPosted: 10:20 - 29 Oct 2019    Post subject: Reply with quote

The current designs are very expensive and require very powerful bike to tow them. As far as i see it is very difficult to buy a new trailer fit for camping purpose. With regards to the trailer being good through traffic the trailer would be the same width as the bike so the width would not be a purpose. Also regarding parking i understand what you mean by it being a pain to park but the concept of being able to lock the possessions into the trailer rather than have it strapped to the bike and not secure is the main reason. It will be like a tow able, massive top box but with compartments and chargers etc. Thanks you very much for the feedback!!
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joseph.d
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PostPosted: 10:23 - 29 Oct 2019    Post subject: Reply with quote

The main frame of the trailer will be lightweights metals. It will provide a much lighter alternatives to wooden trailers with heavy cargo boxes ontop. As well as this the trailer will be a mono wheel design so will provide more space for the cargo as well as save weight and reduce friction with the ground.
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1198
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PostPosted: 11:19 - 29 Oct 2019    Post subject: Reply with quote

Is the design to have two wheels like a conventional trailer or one and so lean with you around corners?
How’s it meant to attach to the rear axle? Bear in mind if it’s to just one side it’ll need a shape like a question mark to enable the bike to point in a different direction when cornering so the wheel doesn’t hit it?
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stinkwheel
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PostPosted: 12:58 - 29 Oct 2019    Post subject: Reply with quote

You don't want it attaching to the rear axle. That will totally fuck up the handling because it's unsprung weight.

It needs to attach to the chassis as close the midline of the bike as possible so it pushes through the bike under braking, not lifting or pushing down on the rear wheel. If you're using a ball-hitch and 2-wheel trailer, you need the ball hitch itself lower but try to attach it higher so it's still pushing through the bike. If you're using a single wheel trailer attach it with a UJ roughly in line with the riders backside.

Congratulations by the way, you just designed a PAV trailer with stuff in it. Designed in Czechoslovakia in the 1950's for factory workers to take their wife on hoiliday. I bought one for my bike, made of fibreglass with an off the shelf Indespension unit and steel chassis. It was £450.

https://lh3.googleusercontent.com/MiQJNgAMGjW0B7fEagH_eFBxXH3dBpjMcZ6hSbMTgr-TGk84ZMXFcCm_LZ628gQmCb-9IBItyjxx27gfsMlGl2xYD8cj1w9J1jd5IFfTGA2tgJ8e72sTFkm7xtXsfER-6hm9eB7MIg=w1335-h1002-no

They are much sought after by Lambretta owners for some reason. A guy down in Leisctershire makes them as kits. An Indian company called Inder also manufacture them.

The main downsides are it tends to "wag" at speed if you get the loading wrong, you are limited to 50mph on single carriageway and 60mph on dual/motorway anyway. They are also a total SOD to back-up. Nearly impossible. Getting one out of a parking space is a work of art.
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Ice Burger
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PostPosted: 13:08 - 29 Oct 2019    Post subject: Reply with quote

Is it a design and make project or just design?
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BTTD
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PostPosted: 13:25 - 29 Oct 2019    Post subject: Reply with quote

Quick google:
https://pbmotorcycletrailer.com/

Looks like it could be a fun project.
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Polarbear
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PostPosted: 13:37 - 29 Oct 2019    Post subject: Reply with quote

I had one when I had Goldwings. Big bastard that was much better suited to the Trike than the solo Wing.
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Teflon-Mike
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PostPosted: 18:24 - 29 Oct 2019    Post subject: Reply with quote

Oh-Kay.... it sounds like a very 'good' A-Level design project..... but for ONE thing...... you probably wont be able to prototype and test the thing.

The legalities are the key here, and for desk-jockey and likely disinterested school-teacher, it would beg a BIG paper portfolio for them to go through, rather than try lug a hunk of scrap-steel about.... that aside; it's the paper-presentation, the reasoning and research here, that 'could' get you marks, and probably more than you could get adding whistles and bells and USB ports to a wheel-barrow frame.

BUT, the very first 'legality' you need worry about is that you cannot tow with a bike under 125cc. As an A-Level student, and presumably then 16/17/18, not old enough for an A2 bike licence.... begs the question... great idea but what the heck you going to tow it with?

Further thoughts, as Mechanical Engineer, withe career in Design & Development.... YUP, as Stink, says, it is an incredibly tiny market, so your market research is likely to be thin, and likely fictitious. Folk have been building bike-tow trailers for decades, and by and large they have been DIY jobs rather than over the counter products... bit of old skool lore for you, when I got interested in bikes, my Grandad, said, "That's all well and good, but who gonna fix it? If you can't fix it you have to pay some-one. If you can afford to pay some-one to fix your bike, you can afford a car...." now, with bikes as often sold as leisure equipment rather than every-day transport that doesn't hold so true, b-u-t...

When I was at Uni, studying mechanical engineering, this sort of thing was not unprecedented, and with the full facilities of the engineering labs on hand, I know of at least one bike tow trailer that was built. Lad that built it was a died hard rallyist, and thought it a good idea... briefly. After two terms designing and making the thing, he towed it home, I think behind his GS550.... Following Autumn, I went to the Bike Soc binge, with him riding a Mini based trike... with a car ball hitch on the back.... "Ah Yeah" was almost as little comment as I got on the topic. The mini based trike BTW was his 'elective' at A-Level, and after two rally's towing the bike-towed trailer... for the next, he took the trike, and added the ball-hitch to drag an off the shelf 'trailer tent'... the bike drawn was too small, apparently they could get a tent and a beer keg in it... but of the keg was full, the bike handled like a pig, and was no fun to ride. Take what you will from that....

B-u-t... there are 60 million folk in the UK. 3/4 of them may have a driving licence, and most do. Interestingly there are actually more taxed and registered road vehicles than there are people licensed to drive them, by a factor of almost 2:1. B-U-T, of them only something less than 5% are motorcycles, and over half of them are under 125cc and cant legally tow anything, remember. This leaves an ABSOLUTELY minuscule number of people, lets call them 'potential customers' who a) might have a driving licence, less still, a driving licence with motorcycle entitlement, even less still that have a bike to go with it, and more, a bike that they could, and more still, may actually want to stick a drogue on the back of.... THEN of those fifty people... how many do you reckon, might actually part with cold hard cash to BUY such a trailer... and just how much do you think they might pay for it?

You can buy a small camping trailer at Halfords for about £300. That's your price point. So you have to design something that can be built for about half that, to sell in smaller numbers. From the outset, I can tell you that you would NOT get this past the first concept meeting' in the commercial world.... it's just NOT a commercially viable idea.... for academic exercise, it does have merit, B-U-T it is in going through the motions, and putting together a sales pitch, that paperwork pack I mentioned your teacher might like, that considers all these 'problems' tackles them, and ultimately, probably ignores 99% of them, on a 'What-If' its only make believe basis...

So, great idea, but take a few dozen steps backwards, before you start, here.

For A-Level design project, if not ANY, the very FIRST question is, Necessity is the mother of invention, so WHAT is the necessity here? What 'problem' are you trying to engineer a solution to?

Straight away, that £300 Halfords camping trailer is your bench-mark. IF there is a need to haul camping kit about... that is the answer, you are not solving a problem that hasn't already, you are just trying to build a better mouse-trap. SO, what about your design do you think is 'better'?

You have already mentioned that there are bike-tow trailers on the market, which re-enforced the idea you are not solving a problem some-one else already hadn't; all you mention is that they are expensive... but this is to ignore the relatively 'cheap' £300 camping trailer already on the market, in Halfrords, that could be towed behind a bike... with a suitable hitch attached.... (THERE, is the more promising academic design problem to tackle.. the 'hitch'... but I'll park that notion, I think.)

Your actual trailer; they already exist, so what's your 'gimmick' what makes your design idea worth anything?

Believe me, it is NOT a dang USB charging port! They flog bikes that have them as standard! I even have one already in the pannier on my 750. I could even plug the electric refrigerated cool-box into the fag-lighter socket it's in, if I wanted!

So, what is the problem YOUR design is setting out to solve that hasn't already, and then whistles and bells of a better mouse trap, what will 'sell' and more pertinently at what cost?

Whether you can or not, is one thing, whether you might argue you could well enough on paper, another, and that argument is the grade winner for an academic project... B-U-T..... If I was your teacher, I'd be sending you back to the drawing board, and likely suggesting you design/build something 'like' every-one else... and hint here, think of what your 'Mum' could do with in the kitchen... lightweight folding steps or the like... if the problem isn't 'yours' and its slightly less esoteric, and every-day man in the street understandable, you stand a MUCH better chance of teacher and marking adjudicators being able to understand and empathise with you and give you marks, than something so 'wiered' and out of there sphere of comprehension, let alone experience... and save building bike-tow-trailer, if you must, for elective studies of your own back-yard...

Back over to you.... but take a few steps back, and go back to the drawing board... and if you are going to design something, be SURE you know what the 'problem' you are trying to solve here actually is.
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WD Forte
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PostPosted: 18:28 - 29 Oct 2019    Post subject: Reply with quote

Just use a wheelie bin & bungees like a real biker
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joseph.d
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PostPosted: 19:13 - 29 Oct 2019    Post subject: Reply with quote

Thank you so much for all the feedback. Good thought Teflon Mike, maybe it’s worth looking more into the needs of the course and A level itself rather than just getting carried away with the idea. The context I have to stick to is to design ‘ A product, device, artefact or the transformation of a space to improve the camping experience’ hence why I wanted to do a camping trailer.
I will be sure to use the feedback you have all giving me in the portfolio Thanks again all!!
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Teflon-Mike
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PostPosted: 02:26 - 30 Oct 2019    Post subject: Reply with quote

joseph.d wrote:
Thank you so much for all the feedback. Good thought Teflon Mike, maybe it’s worth looking more into the needs of the course and A level itself rather than just getting carried away with the idea. The context I have to stick to is to design ‘ A product, device, artefact or the transformation of a space to improve the camping experience’ hence why I wanted to do a camping trailer.
I will be sure to use the feedback you have all giving me in the portfolio Thanks again all!!


It''s the bain of school/college 'design' , that school/college doesn't have to live in the 'real' world, and so much is or has to be make believe.

I recall that in one design project at uni, we had to re-invent a lawn-mower. Now, the 'impetus' behind this was that the design lecturer had just bought an electric Flymo. The unwritten objective, then was not to design a lawn-mower, but go through the motions top explain why a wheel-less, injection moulded electric lawn mower was 'better', significantly for the manufacturer, than a conventional petrol powered 'drum' mower. Key here was that a petrol Qualcast had a few hundred metal parts that had to be made and assembled, begging a lot of cost in tooling and assembly to turn raw material into marketeable product; the plastic flymo, had basically three parts, the injection moulded body, a bought-in electric motor and a blade/fan that bolted on the end.

This is called 'Value Engineering'; how to make something that solves the same basic problem, but, at a lower manufacturing cost, hence lower cost to consumer, and hence hopefully a better profit margin for the manufacturer.

As cocky 20 year old then, my proposed solution acidiousely avoided injection moulded plastic or electric motors, and I designed a 'Cheaper' petrol Qualxast drum mower, and highlighted why the flymo was the better bit of 'product' design, in comparison... significant in the tutors argument 'for' the plastic flymp, was that it folded flat and could be hung up for storage on a hook in the garage.... remembering make believe then, I wrote a disclaimer into the 'pitch' that the manufacturer took no responsibility for damage to persons or property from them trying to lift 50Kg of industrial equipment with cutting blades 6ft onto a garage rafter! A-N-D got a whole page of red ink for my flippancy and irreverence... and would have got a big fat 'F' for the package, had it not been for the fact, that at the very start, I pointed out the costs of tooling up to make plastic injection mouldings, and making 90% of the work-force redundant, and/or retraining them to assemble airfix kits rather than intricate metal mechanical mechano.....

Whole episode resulted in lecturer offering the advice "Michael, you REALLY need to learn to read between the lines.... A-N-D stop taking the piss!" Take heed and predict the lesson.

Like I said, what's the 'problem'?

Man has been camping since the stone age. The 'Tent' has been about since at least Roman times, and the modern tent, had taken form as a moderately mass produce able shelter. since the Napoleonic wars over 200 years ago.

OTMH, the modern ridge tent, was I believe an innovation 'Pushed' by the french army, to stop conscripted recruits moaning so much.... I don't think you can stop squaddies moaning though, but it gave the recruiting sergeants an answer to the gripe that they would have to leave the comfort and warmth of the farm-house and mummy's home cooking behind.... the 'problems' associated with lugging tents about and storing them, and erecting them is actually given a pastiche in one of Bernard Cornwell's Sharp stories ISTR.. as an innovation, pay heed, the tent itself didn't so much 'solve' a problem, as shift the compromise for problems the user faced... this is quite a good point to note and remark upon; few innovations actually make less hassle than they cause, and THAT is actually the mark of 'good' design; something that is easy to live with and more people would choose to use and accept the new compromise of problems with, rather than something that actually solves an easily identified problem.

On the subject of camping, ISTR that one of the most major design shifts of modern years is the plastic tent peg.... it's cheaper to chuck away when you bend one with a mallet when it strikes a stone.... and that is about ALL its better for, B-U-T in the last half century more academic and commercial endeavour has been spent on the humble problem of bent tent-pegs than probably anything else. and STILL the simple steel hook is all-round the 'best' they can come up with. Its cheap enough, and durable enough, and strong enough, and 'The problem' is 'only' when you have to lift a kilo or so of them, and/or bend the little fecker banging it in....

B-U-T, a couple of design mantras for you; 1st, Don't ask WHY NOT, first ask WHY SO. Look at what already exists and resist trying to re-invent the mouse trap. 2nd, KISS... Keep It Simple Silly.... don't make it overly complicated and get carried away withe what you 'might' do, keep your eye on the ball, and what the problem really is, and DON'T get carried away.
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Sister Sledge
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PostPosted: 07:10 - 30 Oct 2019    Post subject: Reply with quote

What a great thread to read: Op is enthusiastic and has real ideas and focus. Forum users arrive and one by one pour a glass of cold water on op until they leave education without completing haha!

I'd say your main issues are it's already been done and you'll be copying someone with various bits, the actual legalities (bad enough with car trailers!) but mostly getting any suspension just right - I think the latter will take up more time than the rest combined.

I do wish you well and I will help where I can but this project will be tough for you unless you can think outside the box (though others will have and dismissed those ideas).
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joseph.d
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PostPosted: 07:19 - 30 Oct 2019    Post subject: Reply with quote

Again, thanks everyone for all the input and I will definitely be reconsidering the bike trailer, and maybe looking into tent pegs instead!! Very Happy
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dynax
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PostPosted: 07:52 - 30 Oct 2019    Post subject: Reply with quote

It might be easier to design a multifunction sidecar, design a chassis that can take modular bodies that can be swapped for different uses, like a passenger open/closed, one for carrying goods, one person caravan, one that can be used as an outdoor kitchen etc Thumbs Up
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stinkwheel
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PostPosted: 08:14 - 30 Oct 2019    Post subject: Reply with quote

I have long thought that a pitbike rolling chassis with off-the-shelf hard motorcycle luggage attached would make a good motorcycle trailer. You'd just need to fabricate a horizontal pivot to attach to the bike, the vertical pivot can be the steering stem.

Several advantages, not least being the suspension is adequate, they have the correct amount of trail and the lights are already wired in. Yu cold potentially even hook in the braking system, although a braked trailer on a motorcycle would be a minefield.

Also:
https://youtu.be/5-BgEB4kLZ8
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Lone-Wolf
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PostPosted: 01:00 - 31 Oct 2019    Post subject: Reply with quote

Wotcha.

I'm afraid I fall into the "big" trailer group.

https://www.lonewolf.me.uk/LWMEimages/GL1100-02.jpg

https://www.moonshiners.org.uk/LWMEimages/2015-TCT.jpg

https://www.lonewolf.me.uk/LWMEimages/TCT2002.jpg

https://www.lonewolf.me.uk/LWMEimages/TCT-2916-2.jpg

https://www.moonshiners.org.uk/LWMEimages/2015-DOT.jpg
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