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Fixing cracks in fireblade plastic

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Honda434
Borekit Bruiser



Joined: 22 Dec 2021
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PostPosted: 03:21 - 29 Dec 2021    Post subject: Fixing cracks in fireblade plastic Reply with quote

I had a bike damaged being shipped so I had to fix and repaint some pieces on it. If anyone is interested this is the process I use.
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Kawasaki Jimbo
World Chat Champion



Joined: 09 Oct 2015
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PostPosted: 15:10 - 29 Dec 2021    Post subject: Reply with quote

Was that an aftermarket fairing in ABS plastic? How would you deal with fibreglass? I mean would you use plastic welding rods on cracked fibreglass, and if so, what type?

When I refurbished my ZX6R I bought two or three used fairing lower side panels via eBay which all turned out to be tattier than hoped (though they had all lugs intact). In the end I got NOS but it was expensive. I kept those tatty fibreglass panels and intended to have a go at fixing the cracks and deep scratches, then sell them. However, I’m not sure I have the skills, and they’re covered with OE decals which I’d like to keep or replace cheaply.

https://i.postimg.cc/QNTk98Yb/6FFD19E6-0109-4853-8FA0-7FC685B32C0B.jpg
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Honda434
Borekit Bruiser



Joined: 22 Dec 2021
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PostPosted: 15:41 - 29 Dec 2021    Post subject: Reply with quote

It was oem plastic. Fiberglass has to be ground and new fiberglass Matt laid out. If it’s real minor you could possibly you a two part Panel bond.
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stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
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PostPosted: 18:31 - 29 Dec 2021    Post subject: Reply with quote

You repair fibreglass with more fibreglass, and possibly flowcoat/gelcoat depending on how damaged it is.

If you want to see experts on fibreglass repair, go on a kayaking forum. They knock dirty great holes in boats then patch them up again.

Fibreglass cloth is usually a stronger repair than mat.

If you want to just stick broken fibreglass parts back together, look no further than West Systems G-flex. You'd literally be able the hang the bike off it.
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I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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