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[SOLVED] Honda rattling sound 4500 - 5500 rpm [VIDEO]

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hornet_guy
Two Stroke Sniffer



Joined: 24 Jan 2021
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PostPosted: 22:29 - 09 Jul 2022    Post subject: [SOLVED] Honda rattling sound 4500 - 5500 rpm [VIDEO] Reply with quote

Hello guys,

I have a 2018 Honda CB650F with 18k miles and this thing is bothering me a lot. From the first day I got it second hand I noticed a rattling sound from the top right of the engine in the range of 4500 to 5500 rpm. Outside of this range, everything sounds OK.

- The rattle doesn't change pitch with RPM.
- Only between 4500-5500 rpm.
- Happens in every gear including neutral.
- With or without load.
- Timing chain tensioner checked.

Video:
(Seems like it can only be noticed with earphones, sorry. Also in person is more noticeable).
https://www.veed.io/view/d8aa2891-b50a-4102-93d6-3cb4e08225c5

What do you think? Could this be an issue?

Thank you.


Last edited by hornet_guy on 22:27 - 27 Aug 2022; edited 2 times in total
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RhynoCZ
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PostPosted: 22:40 - 09 Jul 2022    Post subject: Reply with quote

Is something loose? Could be vibration related.

Sounds sort of like a loose exhaust baffle. Thinking
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hornet_guy
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PostPosted: 22:46 - 09 Jul 2022    Post subject: Reply with quote

RhynoCZ wrote:
Is something loose? Could be vibration related.


Well, it's true that in that range these engines vibrate and then at around 6000 rpm and higher they become butter smooth. My concern is if this can be an issue in the long term. I don't like that noise and don't think is normal.
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RhynoCZ
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PostPosted: 23:02 - 09 Jul 2022    Post subject: Reply with quote

Is the motorcycle still under warranty? If so, let the dealer have a look.
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hornet_guy
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PostPosted: 23:20 - 09 Jul 2022    Post subject: Reply with quote

RhynoCZ wrote:
Is the motorcycle still under warranty? If so, let the dealer have a look.


Unfortunately not Crying or Very sad
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B1N
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PostPosted: 23:41 - 09 Jul 2022    Post subject: Reply with quote

It sounds like it might be a harmonic vibration, It could be a heat shield rattling or a baffle loose in the exhaust.
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xX-Alex-Xx
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PostPosted: 11:52 - 10 Jul 2022    Post subject: Reply with quote

Cam chain? Does it get worse if you rev higher then let off the throttle?
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hornet_guy
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PostPosted: 12:27 - 10 Jul 2022    Post subject: Reply with quote

B1N wrote:
It sounds like it might be a harmonic vibration, It could be a heat shield rattling or a baffle loose in the exhaust.


Yes, I too think is vibration related but I don't know what can be producing the noise and if it's dangerous. I used a paper cone to locate the source and it comes from the top right of the engine not the exhaust area. What can be in there causing a rpm independent rattling?

xX-Alex-Xx wrote:
Cam chain? Does it get worse if you rev higher then let off the throttle?


I've been told that if it were the cam chain it would disappear with the engine under load but it's not the case, it occurs with and without load. If I rev higher than 5500 rpm it disappears Neutral
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stinkwheel
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PostPosted: 14:15 - 10 Jul 2022    Post subject: Reply with quote

Does it go away if you pull in the clutch?
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hornet_guy
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PostPosted: 14:22 - 10 Jul 2022    Post subject: Reply with quote

stinkwheel wrote:
Does it go away if you pull in the clutch?


Negative, sir. Pulling the clutch makes no difference.
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Copycat73
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PostPosted: 16:34 - 10 Jul 2022    Post subject: Reply with quote

the only suggestion i have is there an engine mount / bolt loose ?
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Kawasaki Jimbo
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PostPosted: 17:15 - 10 Jul 2022    Post subject: Reply with quote

I couldn’t pick out the noise even with my new super-duper* ear-buds.

Still, if it’s limited to a 1000rpm in the mid-range I’d agree with B1N and say something is meeting its resonant frequency, which a bit of support or a tightened bolt should address.

*damn, maybe they’re not so super.
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hornet_guy
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PostPosted: 22:42 - 10 Jul 2022    Post subject: Reply with quote

Copycat73 wrote:
the only suggestion i have is there an engine mount / bolt loose ?


Kawasaki Jimbo wrote:
I couldn’t pick out the noise even with my new super-duper* ear-buds.

Still, if it’s limited to a 1000rpm in the mid-range I’d agree with B1N and say something is meeting its resonant frequency, which a bit of support or a tightened bolt should address.

*damn, maybe they’re not so super.


Thank you. I'll check the engine mounts but I fear it can be something internal Neutral
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stevo123
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PostPosted: 16:47 - 11 Jul 2022    Post subject: Reply with quote

My guess is the cam chain tensioner is on the verge of clicking another tooth of tension to the guides. It is not a sound I find alarming and with it being a very narrow band likely to be something not serious.
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hornet_guy
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PostPosted: 19:02 - 14 Jul 2022    Post subject: Reply with quote

Thank you guys for your answers. I found the right upper engine mount not as tight as it should be but that didn't was the cause.

According to my last tests I'm almost sure the chain tensioner is the fault here. Now the dilema is going for a OEM replacement or a manual one... What would you do? This is a modern 2018 bike, maybe it's worth giving a try to the OEM one...
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stevo123
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PostPosted: 20:03 - 14 Jul 2022    Post subject: Reply with quote

Price them up, either will be fine. If manual be careful to not overtighten things and you'll be reet.
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Nobby the Bastard
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PostPosted: 21:43 - 14 Jul 2022    Post subject: Reply with quote

Or you could just take out the tensioner thats in there and see if it works.
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hornet_guy
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PostPosted: 22:13 - 14 Jul 2022    Post subject: Reply with quote

Nobby the Bastard wrote:
Or you could just take out the tensioner thats in there and see if it works.


It's not that easy. I inspected it in the past, checked the basics and seemed OK. Also, it hasn't completely given up but it's starting to with a bothering rattle in a certain RPM range.

I did this test
https://www.youtube.com/watch?v=kFYVav9AwbI
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xX-Alex-Xx
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PostPosted: 23:41 - 14 Jul 2022    Post subject: Reply with quote

hornet_guy wrote:
Thank you guys for your answers. I found the right upper engine mount not as tight as it should be but that didn't was the cause.

According to my last tests I'm almost sure the chain tensioner is the fault here. Now the dilema is going for a OEM replacement or a manual one... What would you do? This is a modern 2018 bike, maybe it's worth giving a try to the OEM one...


Honda ones are historically shite. Get a manual one.
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hornet_guy
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PostPosted: 22:26 - 27 Aug 2022    Post subject: Reply with quote

Just in case it's helpful for someone, after installing and testing a new tensioner I confirm it was the problem. The rattle is 100% GONE. I inspected the old one carefully and I really couldn't tell anything's wrong with it... But now I'm completely sure it was faulty.
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Copycat73
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PostPosted: 18:28 - 28 Aug 2022    Post subject: Reply with quote

hornet_guy wrote:
I inspected the old one carefully and I really couldn't tell anything's wrong with it...


likely loosing oil pressure.. because its worn out the clearance between the plunger and main housing..
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hornet_guy
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PostPosted: 23:26 - 30 Aug 2022    Post subject: Reply with quote

Copycat73 wrote:
hornet_guy wrote:
I inspected the old one carefully and I really couldn't tell anything's wrong with it...


likely loosing oil pressure.. because its worn out the clearance between the plunger and main housing..


Excuse my ignorance. What do you mean by loosing oil pressure? It's a spring loaded tensioner. It does have some oil passage but I don't really know the purpose.
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xX-Alex-Xx
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PostPosted: 07:40 - 31 Aug 2022    Post subject: Reply with quote

hornet_guy wrote:


Excuse my ignorance. What do you mean by loosing oil pressure? It's a spring loaded tensioner. It does have some oil passage but I don't really know the purpose.


Older CBRs had their tensioners pushed by oil pressure. Not the case since about the late 90s though, they're spring loaded now.
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