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Kawasaki ER6F starting issues

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marlc0
Renault 5 Driver



Joined: 22 Dec 2013
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PostPosted: 14:11 - 10 Aug 2022    Post subject: Kawasaki ER6F starting issues Reply with quote

After a bit of help, the gf's bike seems to have developed a fault on the starting side somewhere, where it's not starting.
Last time it happened was this morning, I've already checked the battery\charging and all seems fine. With the key out, the battery was at around 12.5v, dropped to around 12.2v with the ignition on, and wouldn't start, sounds like the starter was trying, but didn't have enough umphf. Let it charge on the optimate for a little bit, and tried it with 12.5v in the battery with ignition on, and it still wouldn't go, although it was close to firing. It eventually went with a jump start from the other bike.
I'm thinking it's the starter, is there anyway to test this to confirm it? Or is it likely to be something else.
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Nobby the Bastard
Harley Gaydar



Joined: 16 Aug 2013
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PostPosted: 14:37 - 10 Aug 2022    Post subject: Reply with quote

How did you test the charging system?
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Easy-X
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Joined: 08 Mar 2019
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PostPosted: 17:08 - 10 Aug 2022    Post subject: Reply with quote

How old is the battery?
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Nobby the Bastard
Harley Gaydar



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PostPosted: 17:13 - 10 Aug 2022    Post subject: Reply with quote

My bet is, if the bike starts using a jump from another bike, the battery isn't kicking out enough juice.

That means it's either the battery or the charging system.
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marlc0
Renault 5 Driver



Joined: 22 Dec 2013
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PostPosted: 19:39 - 10 Aug 2022    Post subject: Reply with quote

Multimeter on the battery says it's at 12.5v, sometimes a bit higher, when it's that bit higher, it'll start.
When the bike is running, revs at 3k, it's getting 14.4v as a charge.

It will start on it's own, if it's had a good run, or if it's just come off the optimate, but as soon as the voltage drops slightly, it won't.
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Nobby the Bastard
Harley Gaydar



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PostPosted: 19:54 - 10 Aug 2022    Post subject: Reply with quote

In that case, the battery is fucked. Have you checked if it has caps to refill it? If so, fill it with distilled water and it will probably recover.

If it's sealed, it's time for a new one.
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jeffyjeff
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Joined: 02 May 2020
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PostPosted: 00:49 - 11 Aug 2022    Post subject: Reply with quote

Check the cranking voltage. It will normally drop below 12v. If the cranking voltage drop to less than 11v, it may crank the engine OK, but not enough to keep the ECM alive.
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blurredman
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PostPosted: 10:22 - 11 Aug 2022    Post subject: Reply with quote

I have a battery that reads relatively okay values voltage wise (12.4v), but the bike stalls when the lights are turned on, and mis-fire when the indicators are on too long.

However, It's still failing- voltages are one thing, but the 'capacity' of a battery is another.

EDIT: Obviously <1,500rpm in my case the charging circuit is not in operation - Hence my own problem.
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CBT: 12/06/10, Theory: 22/09/10, Module 1: 09/11/10, Module 2: 19/01/11
Past: 1991 Honda CG125BR-J, 1992 (1980) Honda XL125S, 1996 Kawasaki GPZ500S.
Current: 1981 Honda CX500B - 91k, 1987 MZ ETZ250 (bored to 295cc) - 38k, 1990 MZ ETZ251 - 49k, 1979 Suzuki TS185ER - 9k, 1973 MZ ES250/2 - 17k.


Last edited by blurredman on 15:30 - 11 Aug 2022; edited 1 time in total
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Nobby the Bastard
Harley Gaydar



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PostPosted: 10:35 - 11 Aug 2022    Post subject: Reply with quote

That sounds more like your charging system than the battery.
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jeffyjeff
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PostPosted: 13:37 - 11 Aug 2022    Post subject: Reply with quote

Nobby has a point here. Once the engine has started, the charging system provides 100% of the current used by the vehicle. Charging voltage, being higher than battery voltage, forces current backwards through the battery from positive to earth. The battery becomes just another load on the charging system, like the headlight, taillight, and ignition. Wink
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marlc0
Renault 5 Driver



Joined: 22 Dec 2013
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PostPosted: 16:53 - 17 Aug 2022    Post subject: Reply with quote

Looks like you were right Nobby, fitted a new battery, and it fired straight to life, and i'd noticed it was idling really low and weak until the revs were picked up, this has stopped with the fresh battery.

Cheers for the help!
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blurredman
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Joined: 18 Sep 2010
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PostPosted: 08:53 - 18 Aug 2022    Post subject: Reply with quote

Glad you fixed it marlc0.





Nobby the Bastard wrote:
That sounds more like your charging system than the battery.


Not in my case. Cool
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CBT: 12/06/10, Theory: 22/09/10, Module 1: 09/11/10, Module 2: 19/01/11
Past: 1991 Honda CG125BR-J, 1992 (1980) Honda XL125S, 1996 Kawasaki GPZ500S.
Current: 1981 Honda CX500B - 91k, 1987 MZ ETZ250 (bored to 295cc) - 38k, 1990 MZ ETZ251 - 49k, 1979 Suzuki TS185ER - 9k, 1973 MZ ES250/2 - 17k.
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