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mt10 rear brake strangness

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dave001
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PostPosted: 18:18 - 03 Feb 2023    Post subject: mt10 rear brake strangness Reply with quote

re my last post about rear break loss of pressure

striped and clean it and put in new brembo pads frount and back

but when i got to rear

look at these photos it was prity clean and pistions were not sezzed at all but pad pin was cruded up

this is the under side ie point down to road so i had not seen it


https://i.postimg.cc/3x9LQvXd/indx.jpg

one of the pads is bent and looks twisted see here

https://i.postimg.cc/13YpKc0c/ineedex.jpg

disk dont seem to have warped there are some very light hot spots but its not scored where you could feel it with a finger nail

https://i.postimg.cc/QCb7Kpx7/indrrex.jpg

bikes only on 5000 or so miles

i brourt at 1183 miles after it had its first service

they are the original new yamaha pads in it from factory
and no one has touched it since iv had it and thers been no need for me to untill now


any idear what the hell has happend too that pad to bend and twist it

i dont use rear much and i dont realy cook it on road epecily the rear brake

never seen a pad like it before
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Nobby the Bastard
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PostPosted: 18:24 - 03 Feb 2023    Post subject: Reply with quote

Now, I would expect the pad material to be exceedingly flat and not looking like the surface of the moon.
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dave001
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PostPosted: 18:33 - 03 Feb 2023    Post subject: Reply with quote

Nobby the Bastard wrote:
Now, I would expect the pad material to be exceedingly flat and not looking like the surface of the moon.


tell me about it. Iv never seen anything like it in my life

faulty pads from factory ?

stone stuck in it, broken bit of friction material jammed causeing it to bend under hydrolic pressure?

its a new one on me


Last edited by dave001 on 18:39 - 03 Feb 2023; edited 1 time in total
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dave001
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PostPosted: 18:38 - 03 Feb 2023    Post subject: Reply with quote

thers a better pic of disk here in better light

https://i.postimg.cc/pXXDwXZd/index.jpg

bear in mind ther was no sign of this the last but one time out on bike
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Nobby the Bastard
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PostPosted: 18:39 - 03 Feb 2023    Post subject: Reply with quote

When you say 'brake pressure' do you mean pressing the brake and it goingg straight to the bottom with next to no resistance as if there were no fluid in it or do you mean the pedal was firm but the brake didn't work?
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dave001
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PostPosted: 18:45 - 03 Feb 2023    Post subject: Reply with quote

Nobby the Bastard wrote:
When you say 'brake pressure' do you mean pressing the brake and it goingg straight to the bottom with next to no resistance as if there were no fluid in it or do you mean the pedal was firm but the brake didn't work?


yea happend at lights from luton to hapendon highstreet was fine
to i stoped at lights when to press it and no hydrolic presure no resistan like no fluid

but after a few pumps round courner presure returned

but if you see other post on it it returned and i got home but left the rear alone on ride back disk was a little hot like it had seized but

when i striped it pistion was not sezied only a craped up pad pin
all in all claliper was pritty clean apart from pin



master cylider is fine no leaks no loss of fluid and no spongeness at all and fluid is clean but i replaced it now any way and bleed it
Iv got a vacume bleeder kit

and put a full set of brembo pads in frount and rear while i was at it

another thing the pads are not glazed so it dont look like heat has done that to the friction material


Last edited by dave001 on 19:01 - 03 Feb 2023; edited 1 time in total
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dave001
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PostPosted: 18:58 - 03 Feb 2023    Post subject: Reply with quote

iv just had a thourt

if killed the orignal brimstone s22 rear since i had it and had two new road 5`s put on it

put on it the start of this year i wonder if they fucked it up when they had the wheel off and bent the pad some how

but nothing has show up to this week and last ride out
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Zen Dog
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PostPosted: 21:06 - 03 Feb 2023    Post subject: Reply with quote

dave001 wrote:
iv just had a thourt


Are you sure? Razz

Personally I think you got a stone or something jammed in it, and it bent the pad and pushed the pistons in on entry (which is why it felt like no pressure, because your first few pushes of the lever are just pushing the pistons back out). Then it got trapped in the caliper housing, rolling around, hammering the edge of the pad until it disintegrated into grit and fell out.

You'll probably never know for sure. But I'd be carefully checking for damage, especially the inside of the caliper (where something might have been trapped), the pad pins for bending etc. And I'd have the wheel and disc off and carefully check the disc too.
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Nobby the Bastard
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PostPosted: 21:17 - 03 Feb 2023    Post subject: Reply with quote

Sorry, but stones don't get jammed between pad/disc/piston unless there is a gap for a stone to get jammed in, which you wouldn't have unles the pad was already well away from one of them.

I've never even heard of it happening.
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dave001
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PostPosted: 21:21 - 03 Feb 2023    Post subject: Reply with quote

Zen Dog wrote:
dave001 wrote:
iv just had a thourt


Are you sure? Razz

Personally I think you got a stone or something jammed in it, and it bent the pad and pushed the pistons in on entry (which is why it felt like no pressure, because your first few pushes of the lever are just pushing the pistons back out). Then it got trapped in the caliper housing, rolling around, hammering the edge of the pad until it disintegrated into grit and fell out.

You'll probably never know for sure. But I'd be carefully checking for damage, especially the inside of the caliper (where something might have been trapped), the pad pins for bending etc. And I'd have the wheel and disc off and carefully check the disc too.


iv checked the disk and its ok mate just a touch of heat and not warped

iv had the caliper right of for a full clean to theres no damage

and its as clean as a whisel now as i had time to kill waiting for dpd to deliver the brembo pads

rear single pin was dirty and has been checked on plate glass
and polished after cleaning by sping it in drill and a fine scotch pad

i even cleaned the and rings the lot

only prob is pads dint turn up to 4:30pm done frount first
but drop one of the fucking rubber caliper bolt boots

spent 20 mins looking for it but could no find where it bounced too

by now was getting near dark so packed away and put bike in garrage

and will have another look in morning

i saw it drop and hit wheel but not where it bounsed/rooled too

if cant find it in day light ill have order one ther only about 3-4quid but
shit happens ill proberly find after i cant find it and order one
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Robby
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PostPosted: 21:22 - 03 Feb 2023    Post subject: Reply with quote

The brake fade was from boiling brake fluid, from the bent pad being in contact with the caliper. That heat may also be why the pads look melted.

New pads, new pins, new fluid.
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dave001
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PostPosted: 21:23 - 03 Feb 2023    Post subject: Reply with quote

Zen Dog wrote:
dave001 wrote:
iv just had a thourt


Are you sure? Razz

Personally I think you got a stone or something jammed in it, and it bent the pad and pushed the pistons in on entry (which is why it felt like no pressure, because your first few pushes of the lever are just pushing the pistons back out). Then it got trapped in the caliper housing, rolling around, hammering the edge of the pad until it disintegrated into grit and fell out.

You'll probably never know for sure. But I'd be carefully checking for damage, especially the inside of the caliper (where something might have been trapped), the pad pins for bending etc. And I'd have the wheel and disc off and carefully check the disc too.


Last edited by dave001 on 21:37 - 03 Feb 2023; edited 1 time in total
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dave001
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PostPosted: 21:28 - 03 Feb 2023    Post subject: Reply with quote

Nobby the Bastard wrote:
Sorry, but stones don't get jammed between pad/disc/piston unless there is a gap for a stone to get jammed in, which you wouldn't have unles the pad was already well away from one of them.

I've never even heard of it happening.


im still wondering if was the bike shop that did the tires

on them after you push pistions back if you leav a bit it can move out again abit

theres a chip/lump out of both pads at the edge where you the disk would hit if you wacked wheel back without pistion retracted properly

and may then some mokey has leavered the pads like a moron

only one pad is bent but its twisted too

Iv been doing bikes and cars since i was a teenager and im 53 now and iv litraly never seen a pad in that state before


Last edited by dave001 on 21:38 - 03 Feb 2023; edited 1 time in total
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dave001
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PostPosted: 21:33 - 03 Feb 2023    Post subject: Reply with quote

Robby wrote:
The brake fade was from boiling brake fluid, from the bent pad being in contact with the caliper. That heat may also be why the pads look melted.

New pads, new pins, new fluid.


the pins fine mate it was even that dirty or coroded checked on 8mm plate glass for truness

and been poished even the pistion want that dirty bar a bit of brake dust

there want even a salt line on pistion they were going in and out like butter with my bear hands and thumbs

i normaly clean them then pump out a bit to clean any line where they have be sitting with pad wear

the rear is only single pistion on the mt10
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stinkwheel
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PostPosted: 21:37 - 03 Feb 2023    Post subject: Reply with quote

Looks cooked. I think Robbys explanation is most likely. I've also seen that happen with pads rusted to the disc (which can happen overnight given enough heat and salty water).

Check the rotor isn't warped because you can also loose brake pressure due to a warped rotor pushing the pistons back in. You do this using a dial guage indicator, not by looking at it because maximum rounout on discs is in the region of 0.3mm and you can't see that by eye.
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Zen Dog
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PostPosted: 21:44 - 03 Feb 2023    Post subject: Reply with quote

It's obviously incredibly rare, whatever it is. I've never seen it. So maybe the cause is something I haven't heard of either.

I'm assuming that the force is acting on the pad backing plate initially, bending it and pushing the pad away from the disc. And there is a gap to get to the backing pad, even when the pad surface is against the disk. Imagine a small stone gets flicked up and caught by one of the ventilation holes on the disc just as it enters the caliper or something.

I mean it's incredibly improbable. But it's a guess based on minimal evidence and idle speculation, what do you expect? Razz

https://i.imgur.com/nlrY8El.png
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My bike trip around S.E. Asia 2010/2011
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Nobby the Bastard
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PostPosted: 21:47 - 03 Feb 2023    Post subject: Reply with quote

Robby's explanation seems the most likely on the basis that I think it could possibly happen and can't think of any other way it could.
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Nobby the Bastard
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PostPosted: 21:49 - 03 Feb 2023    Post subject: Reply with quote

Zen Dog wrote:
It's obviously incredibly rare, whatever it is. I've never seen it. So maybe the cause is something I haven't heard of either.

I'm assuming that the force is acting on the pad backing plate initially, bending it and pushing the pad away from the disc. And there is a gap to get to the backing pad, even when the pad surface is against the disk. Imagine a small stone gets flicked up and caught by one of the ventilation holes on the disc just as it enters the caliper or something.

I mean it's incredibly improbable. But it's a guess based on minimal evidence and idle speculation, what do you expect? Razz

https://i.imgur.com/nlrY8El.png


Ifa stone were to get into the hole and then manage to stay there after it got to the pad I'd expect the back wheel to lock up and/or horrific damage to the calliper.
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Zen Dog
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PostPosted: 22:01 - 03 Feb 2023    Post subject: Reply with quote

Nobby the Bastard wrote:
Ifa stone were to get into the hole and then manage to stay there after it got to the pad I'd expect the back wheel to lock up and/or horrific damage to the calliper.


Me too in all honesty. I imagined it in my head bending the pad away from the disc, but looking back at OP's pics, the pad is actually bent IN, towards the disc. So I really have no idea how that would happen, outside of someone bending the pad before installation.
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My bike trip around S.E. Asia 2010/2011
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dave001
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PostPosted: 22:14 - 03 Feb 2023    Post subject: Reply with quote

Nobby the Bastard wrote:
Zen Dog wrote:
It's obviously incredibly rare, whatever it is. I've never seen it. So maybe the cause is something I haven't heard of either.

I'm assuming that the force is acting on the pad backing plate initially, bending it and pushing the pad away from the disc. And there is a gap to get to the backing pad, even when the pad surface is against the disk. Imagine a small stone gets flicked up and caught by one of the ventilation holes on the disc just as it enters the caliper or something.

I mean it's incredibly improbable. But it's a guess based on minimal evidence and idle speculation, what do you expect? Razz

https://i.imgur.com/nlrY8El.png


Ifa stone were to get into the hole and then manage to stay there after it got to the pad I'd expect the back wheel to lock up and/or horrific damage to the calliper.


me too but no damage to caliper its like new and ther was no lock up
any a bit of drag that only started after presure loss

i cut the ride and turned back after pressure loss just stoping somewhere safe to pump it 3 or 4 times then road back easy
7miles without touching rear at all
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Easy-X
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PostPosted: 10:12 - 04 Feb 2023    Post subject: Reply with quote

The important takeaways here: new pads, new fluid and a clean up will fix this. Will it happen again? Probably not.
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dave001
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PostPosted: 15:45 - 04 Feb 2023    Post subject: Reply with quote

Easy-X wrote:
The important takeaways here: new pads, new fluid and a clean up will fix this. Will it happen again? Probably not.


already done frounts as well with brembo sintered

after finish off this morning i rode over dealers to see if they would check disk for me with a dial indicator as i aint got one to check run out

id done it by eye and a pointer and it looked ok me

they checked it for me and its not warped just a odd heat spot that will wear away

after seeing padws mechanic first thourt a stone loged in

but on seeing under side if pads think same as me soome monkey had leavered pads hard

money is on the place i had tires done

but i guess we will never know 100 percent

had a decent ride as well to bed in all pads


I* must say the brembo pads suck and inprovment with feel even before there fully bedded in comppaired with factory pads


but thanks every one for you input
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