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Project dr400

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kat250
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Joined: 22 Feb 2005
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PostPosted: 20:36 - 03 Feb 2008    Post subject: Project dr400 Reply with quote

Well i managed to pick up a shed of a dr400 for next to no money off a mate of my dads. The idea is to build a work horse bike on the cheap. and get it back together within the month.
https://i128.photobucket.com/albums/p183/babykat250/P1270001.jpg
https://i128.photobucket.com/albums/p183/babykat250/P1270002.jpg


My dad also had an sp370/dr400/ts125 hybrid thing sitting about so dug that out.


https://i128.photobucket.com/albums/p183/babykat250/P1270004.jpg
https://i128.photobucket.com/albums/p183/babykat250/P1270005.jpg

Got straight into dissmanteling it and discovering all the lovely snapped bolts seized and fucked bearings and lots of lovely things like the mouse nest in the airbox still being inhabited Laughing .

https://i128.photobucket.com/albums/p183/babykat250/P1270007.jpg
https://i128.photobucket.com/albums/p183/babykat250/P1270008.jpg
https://i128.photobucket.com/albums/p183/babykat250/P1270011.jpg

Got everything out and then was left with the swingingarm berings being seized to high mighty and took alot of persuaeding to get out
https://i128.photobucket.com/albums/p183/babykat250/P1280014.jpg

Got it all stripped and ready to start any welding painting and reassembely. I intend on fitting the ts125 front end which has a disk brake and should be a vast improvement on the drum.

https://i128.photobucket.com/albums/p183/babykat250/P1280015.jpg
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garth
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Joined: 15 Dec 2004
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PostPosted: 13:43 - 04 Feb 2008    Post subject: Reply with quote

Oooh I've had a play on one of them. Good fun to kickstart. Neutral
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kat250
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Joined: 22 Feb 2005
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PostPosted: 13:52 - 04 Feb 2008    Post subject: Reply with quote

Were you using the decompression setup Wink
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garth
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Joined: 15 Dec 2004
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PostPosted: 14:17 - 04 Feb 2008    Post subject: Reply with quote

Quote:
Were you using the decompression setup


Embarassed

Maybe
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kat250
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Joined: 22 Feb 2005
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PostPosted: 14:39 - 04 Feb 2008    Post subject: Reply with quote

I know the feeling the previous owner had it off so kicking it over was a nightmare probably didnt help the airbox had a mouse nest in it Laughing .

On another note i have another 3 spare engines for this bike one that is built to sp370 spec with new piston, barrel and rings and another with a top end other one just need a barrel Laughing .
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In the words of banditshigh "would you blow me to f*ck"
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kat250
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Joined: 22 Feb 2005
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PostPosted: 17:43 - 15 Feb 2008    Post subject: Reply with quote

Quick update frame stripped and bits welded as right hand foot peg mount had managed to rip out the frame mounting points. Found some lovely chunk of metal in the dr engine, so checked the spare sp engine it has a bent selector shaft Rolling Eyes . So gonna rebuild the dr engine its also low on compression so a good chance to get it in working order. Also had a fer problems with fitting the ts125 front end so had to hack a spare dr yoke for the stem and swap stems. Ill get photos up tommorow
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In the words of banditshigh "would you blow me to f*ck"
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