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Is my clutch shafted?

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Scotch Bonnet
Scooby Slapper



Joined: 23 Jul 2007
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PostPosted: 16:59 - 15 Apr 2008    Post subject: Is my clutch shafted? Reply with quote

My clutch cable snapped a couple of weeks agon and after finally getting the right replacement, There's no 'right' adjustment I can find.

Where I've got it now, gearchanges feel quite bitey and and notchy, as If it's not fully disengaging, and at the same time it slips accelerating onto dual carriageways.
I'm adjusting it by the nuts down at the clutch end, is there anything I should be doing to the lever to give it more travel - or do I actually need to be getting into the clutch itself.

2004 CG, just coming up on 30,000 miles.

Cheers for any help or advice. I'm looking to sell it up soon so medium-term bodges acceptable Wink
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Hmmmm..... is it supposed to do that?
2001 CB500
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Pete.
Super Spammer



Joined: 22 Aug 2006
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PostPosted: 19:19 - 15 Apr 2008    Post subject: Reply with quote

Does the new CG still have the 'screw & locknut' adjuster for the clutch pushrod on the side-casing? If so you should adjust this before using the cable adjusters to set the free-play.

Without knowing the manufacturer's reccomended settings, I would remove the cable then loosen the locknut and centre screw, then wind-in the screw until you feel it contact the pushrod, then back it off about 3/4 of a turn. Now lock-off the locknut.

P.S. beware that on some bikes the adjuster must be turned 'backwards' (as if you are un-doing it) to wind it in.
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a.k.a 'Geri'

132.9mph off and walked away. Gear is good, gear is good, gear is very very good Very Happy
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rob_250rsa
Two Stroke Sniffer



Joined: 06 Mar 2008
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PostPosted: 21:50 - 15 Apr 2008    Post subject: Reply with quote

My CG's clutch was knackerd at 30k so yours may be aswell, depending on how much you rag it! Quite an easy job to replace, leave about 3-4 hours and make sure you use new gaskets and clean out the oil spinner while you are at it.
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1987 Honda C50 LA-G (rare fully auto), 1996 Honda C90, 1994 Honda CG125 (stripped - now has crankcase full of water) 1981 Honda CB250rs-a, soon a gp100 to restore! ----> None have electric start!! I'm going to have the strongest right leg ever!
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