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| Visitor Q |
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 Visitor Q $25 whore

Joined: 30 Apr 2004 Karma :     
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 Posted: 17:28 - 28 Jan 2009 Post subject: Yes I know I'm a pillock. Cracked sump MK 2 -Update- |
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Ham fisted people and sump casings, not a good match. (Voice of previous experience)
Went to undo bolt, felt tight so had a go or two, then double checked direction to undo it. Had it wrong
Undid it, drained it, went to put the bolt back in. First bit of pressure ... *crack*
See the attached picture for what appears to be a minute hairline crack (only noticeable when the bolt is in, so its obviously allowing it to expand a tad). I'm thinking a fresh washer on the drain bolt could be helpful anyway as I've been using the same one for 3 years ( ).
But... Could I just wait for it to all drip out fully, clean it with petrol inside and out and;
1- Cover the bolt in liquid metal, thread in, remove and leave to dry.
2- Cover the bolt in instantgasket and thread in, and leave in.
3- Combination of the two.
4- Just thread in the bolt with liquid metal and hope you can get the sod out afterwards.
The problem is;
A) Most importantly, last time I killed it and had to get the sump off I fubared quite a few bolts, and ended up leaving the stumps in. It's sealed ok this time, but I wouldn't trust it that much.
B) I start work on Monday. I've only planned on using the train for a week, but I'll get very limited time to fit a new/fixed sump if I get it helicoiled/replaced
C) My bike is in a state of unhappy harmony, taking things off and reattaching them may be impossible with certain components (mainly exhaust). ____________________ China traffic/travel bike vid - When I make a sweeping statement, please add the word 'statistically' in to the sentence before you bitch...
From September 2014 to January/February 2015 I will not be using any English, nor reading any. As such, I won't be on here. PM at will, but I won't be checking/posting unless in emergencies. Certainly not for the first couple of months. Please berate me savagely if I break that rule...
Last edited by Visitor Q on 20:23 - 31 Jan 2009; edited 1 time in total |
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| NiteMare |
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 NiteMare Spanner Monkey

Joined: 12 Sep 2008 Karma :   
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| Visitor Q |
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 Visitor Q $25 whore

Joined: 30 Apr 2004 Karma :     
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| SoND |
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 SoND World Chat Champion

Joined: 10 Jul 2005 Karma :  
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 Posted: 18:50 - 28 Jan 2009 Post subject: |
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The crack could grow and like nitemare said you don't want it loosening up and chucking your bolt out. I've no idea if liquid metal will hold.
I'd take the sump off and either drill and weld the crack properly or replace the whole thing. Perfect time to drill out and replace the bolts you bodged the last time. ____________________ Go back to bed - You have no rights - "Streetfighters ~ Mainstream motorcycling's crackwhore sister." |
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| Fadel |
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 Fadel Trackday Trickster
Joined: 06 Feb 2006 Karma :     
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 Posted: 18:52 - 28 Jan 2009 Post subject: |
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Get it welded up, same thing happened on my last sump, got it ally welded + helicoiled for £20  |
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| binge |
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 binge Emo Kiddy

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| Visitor Q |
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 Visitor Q $25 whore

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| virus |
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 virus World Chat Champion

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| sickpup |
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 sickpup Old Timer

Joined: 21 Apr 2004 Karma :     
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 Posted: 20:00 - 28 Jan 2009 Post subject: |
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So instead of changing a .30p washer you need a new sump at how much?
Guessing they didn't teach you any maths in your degree then?
Change the sump before you come a cropper. 
Last edited by sickpup on 20:02 - 28 Jan 2009; edited 1 time in total |
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| binge |
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 binge Emo Kiddy

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| Itchy |
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 Itchy Super Spammer

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 sickpup Old Timer

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| Visitor Q |
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 Visitor Q $25 whore

Joined: 30 Apr 2004 Karma :     
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 Posted: 20:11 - 28 Jan 2009 Post subject: |
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Anyone got any tips for using liquid metal? What to clean the surface with, does it need heat, should I do inside aswell etc? ____________________ China traffic/travel bike vid - When I make a sweeping statement, please add the word 'statistically' in to the sentence before you bitch...
From September 2014 to January/February 2015 I will not be using any English, nor reading any. As such, I won't be on here. PM at will, but I won't be checking/posting unless in emergencies. Certainly not for the first couple of months. Please berate me savagely if I break that rule... |
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 sickpup Old Timer

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 Visitor Q $25 whore

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 sickpup Old Timer

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| Polarbear |
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 Polarbear Super Spammer

Joined: 24 Feb 2007 Karma :  
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 Posted: 20:50 - 28 Jan 2009 Post subject: |
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To use liquid metal, araldite etc. it needs to be completely clean. Use Ispropyl alcohol available here https://www.maplin.co.uk/module.aspx?moduleno=28994
Clean your sump plug and put it in to open the crack slightly. Then clean the crack and force in your liqud metal. Then take the bolt out and put a good quality jubilee clip tight around the cracked stub and leave to dry. Once it's dry, put your sump plug back in with a new washer and don't overtighten. Leave the jubilee clip on the stub.
That would get you by until you get a new sump. ____________________ Triumph Trophy Launch Edition |
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| Visitor Q |
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 Visitor Q $25 whore

Joined: 30 Apr 2004 Karma :     
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 Posted: 21:01 - 28 Jan 2009 Post subject: |
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| sickpup wrote: | | bonny_ricardo wrote: |
Sucks to your asthma !
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An old quote from Lord of the Flies that amused me (the only part of said book that even remotely amused me but hey, GCSE English Lit is meant to make you hate books).
By the way, theres a difference between obtuse and hamfisted. I'm quite capable of checking it doesnt leak, hence why last time I put on the 'fixed' sump and then had to take it off and get a new one. It was leak proof with a small quantity in, but certainly not a full 4 litres.
I'm quite happy to grind in a V (now that I'm aware its a good idea) assuming I have something suitable to do the job. I can borrow some Isopropyl alcohol (thanks for the heads up Polarbear) from a mate of mine.
And I believe I did the washer once in hindsight, probably when I last replaced the sump as they weren't previously mated. Waiting for a crush washer to crush is probably more terrifying and getting an old one torqued up
Also, the rant I'll get off both my grandad and dad for my bike marking it's territory on either drive will ensure I know very rapidly if it leaks
I think I'm going to give the liquid metal approach a go, if someone would be so kind as to explain the 'V' theory to me
If it isn't holding volume then I'll have to suck it up and waste a good day or so of my life further down the line up to my ears in bent exhaust pipes and screw extractors/dremels. ____________________ China traffic/travel bike vid - When I make a sweeping statement, please add the word 'statistically' in to the sentence before you bitch...
From September 2014 to January/February 2015 I will not be using any English, nor reading any. As such, I won't be on here. PM at will, but I won't be checking/posting unless in emergencies. Certainly not for the first couple of months. Please berate me savagely if I break that rule... |
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 SoND World Chat Champion

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 SoND World Chat Champion

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 Visitor Q $25 whore

Joined: 30 Apr 2004 Karma :     
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 Posted: 23:33 - 28 Jan 2009 Post subject: |
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That helps a bit. I assume its file the crack a bit deeper in essence?
I've borrowed some files from a mate, and his isoclene. So thats that covered.
Just need to get some liquid metal and a new crush washer and I'll get to see how irritating this mistake is  ____________________ China traffic/travel bike vid - When I make a sweeping statement, please add the word 'statistically' in to the sentence before you bitch...
From September 2014 to January/February 2015 I will not be using any English, nor reading any. As such, I won't be on here. PM at will, but I won't be checking/posting unless in emergencies. Certainly not for the first couple of months. Please berate me savagely if I break that rule... |
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 Damon World Chat Champion

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 Visitor Q $25 whore

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| SoND |
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 SoND World Chat Champion

Joined: 10 Jul 2005 Karma :  
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 Posted: 09:17 - 29 Jan 2009 Post subject: |
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The idea about drilling the crack before you fix it is because sharp corners concentrate stress and help the crack grow. Drilling it and giving it a round spreads any forces out and helps prevent it happening again.
https://en.wikipedia.org/wiki/Stress_concentration ____________________ Go back to bed - You have no rights - "Streetfighters ~ Mainstream motorcycling's crackwhore sister." |
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 Visitor Q $25 whore

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Old Thread Alert!
The last post was made 17 years, 3 days ago. Instead of replying here, would creating a new thread be more useful? |
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