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Adding fuel pump to gravity fed carb fuel system.

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KevTM
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PostPosted: 15:33 - 07 Mar 2009    Post subject: Adding fuel pump to gravity fed carb fuel system. Reply with quote

ok i've got a wee project on the got and I want to do something different. The way it works just now is carbs with a gravity fed fuel supply. I'm going to need to use a fuel pump to pump fuel to the carbs.

How will it work or what will i need to do to make it work?

I'm just thinking forcing fuel into the carbs via a pump might lead to problems.. do I need to have a return from the carbs to the petrol tank? Do i need a way of turning the fuel pump off once the carbs are full?

My ZXR750 used carbs with a fuel pump so i know it's possible but just wondering if i'll run into any probs trying to pump a gravity fed system and how to rectify those problems..

Any info appreciated. Smile
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mr jamez
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PostPosted: 17:37 - 07 Mar 2009    Post subject: Reply with quote

When the float bowl is full the fuel is cut off buy the needle valve. If you have too much pressure in the system the petrol will just keep on flowing. Quite a few bikes use fuel pumps on carbs, my BROS has one for example. I doubt any of these pumps are very powerful and I guess you could use them without a regulator.

My BROS hasn't got a return, I also retro-fitted a electric pump to my ford escort and that doesn't have a return. I think it is needed in a high pressure setup though.
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KevTM
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PostPosted: 18:03 - 07 Mar 2009    Post subject: Reply with quote

Thanks for that! Thumbs Up So long as I use a pump that isn't very powerful (Something from a wee 400 or something) I wont have to do anything spectacular? I Suppose running a regulator isn't much of a problem, never thought of that Wink ..
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Pete.
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PostPosted: 18:13 - 07 Mar 2009    Post subject: Reply with quote

You can't use any old pump without a regulator. Many have them built-in but basically you need to keep fuel pressure down to about 2-4psi.
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finpos
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PostPosted: 18:14 - 07 Mar 2009    Post subject: Reply with quote

The type of pump you are looking for (i.e. one from carbed bike as opposed to FI) will just stop pumping when there is enough back pressure in the outlet. Either it'll have a regulator built in or it'll be diaphragm pump which will just stall.

f.
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Ichy
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PostPosted: 18:59 - 07 Mar 2009    Post subject: Reply with quote

FWIW the virago has a return system from the pump which feeds back to the tank. Don't know how it works but it primes the carbs then shuts down automatically when you turn the bike on. All seems to be built into the pump.
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Pete.
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PostPosted: 19:25 - 07 Mar 2009    Post subject: Reply with quote

Many bikes run a prime when you put the ignition on, then stop until you crank the engine. The pump usually runs all the time the engine is running just that you can't hear it.
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KevTM
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PostPosted: 19:53 - 07 Mar 2009    Post subject: Reply with quote

thanks for the info guys, interesting stuff. basically all i need is a pump from a carbed bike, preferably a smaller cc bike... will give it a bash Thumbs Up I'm pretty sure the ZXR never had any external regulators etc so may try find one of those.
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yen_powell
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PostPosted: 20:24 - 07 Mar 2009    Post subject: Reply with quote

You could just use a Mikuni vacuum pump. No electrics, just plumb it into the carb vacuum take off, or if you have a vacuum tap, off of that. KTM640s use them and I had one on my AT for a few years. They cost about 40 quid new, a company called Africa Queens was where I bought mine.
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Ichy
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PostPosted: 20:34 - 07 Mar 2009    Post subject: Reply with quote

Geri wrote:
Many bikes run a prime when you put the ignition on, then stop until you crank the engine.


The point I was trying to make, badly, is that irrespective of the amount of fuel in the bowls it tries to fill them. If I open up the drain screw it goes forever. I was trying to suggest that it indicates that there must be some sort of pressure valve built into the pump.



Is the speed of the pump controlled? If I ride all day at full throttle the demand must be higher than if I was just at idle all the time?

When its priming the pump makes a loud clicking sound, why? What is it doing? Doesn't do it when riding normally.

Sorry for the hijack, just interested.
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