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Typhoon 80 max out at 30mph

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Ichy
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PostPosted: 21:03 - 29 May 2009    Post subject: Typhoon 80 max out at 30mph Reply with quote

My son has a Piaggio Typhoon 80. He has owned it for 3 months and it has never felt quite right, max speed was about 40mph. The oil pump failed about a month ago so I replaced the piston, main bearings and seals.

Main jet was changed from a 62 to a 68 since the last owner fitted a sports exhaust. Colourtune shows it rich at idle and slightly lean at full throttle. Compression has been checked and it reading about 118 PSI, no idea what is good?

The main problem is that it is unable to go much over 30 on the flat. Bike seems to be reving just fine but not gaining any speed. If he goes downhill it will hit 60 easily. Up hill and hes lucky to get 20.

I'm at a loss on this one. I've noticed the plating on the belt side of the variator is peeling off, would this make any difference? Is there anyway to check the variator or clutch?

I'll strip and clean the carb again tomorrow, for the third time.
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ms51ves3
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PostPosted: 21:19 - 29 May 2009    Post subject: Reply with quote

It could be roller weights. When it is doing 30mph, are the revs quite low or is maxing out?
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Ichy
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PostPosted: 21:37 - 29 May 2009    Post subject: Reply with quote

I changed the rollers today because the old ones were looking a bit squared off. The originals were 7.6g but the ones I've fitted are 6.7g since they were all I had lying around. Didn't seem to make any difference.

Good question about the revs. I would have to say that they appear to be about right for the speed, certainly not revving out.
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Ichy
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PostPosted: 21:55 - 29 May 2009    Post subject: Reply with quote

Belt doesn't look shiny, should it? Clutch looks fine although all I did to check it was to rev the bike up and hold the brake, it just slows down.
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ms51ves3
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PostPosted: 22:06 - 29 May 2009    Post subject: Reply with quote

Ichy wrote:
I changed the rollers today because the old ones were looking a bit squared off. The originals were 7.6g but the ones I've fitted are 6.7g since they were all I had lying around. Didn't seem to make any difference.

Good question about the revs. I would have to say that they appear to be about right for the speed, certainly not revving out.


If it's not revving it suggests the variator has gone into a gearing ratio too high and as the engine will no longer be in its powerband, it can't pull a higher top speed.

Does it rev out when it's on the stand? If so I would suggest trying some even lighter rollers just to see if it makes any difference.
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Ichy
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PostPosted: 22:09 - 29 May 2009    Post subject: Reply with quote

I'm guessing at one of two things.

Either the variator isn't closing or the bike just isn't generating enough power. Like I said, I'm going to attack the carb again tomorrow. I'd like to try a slightly bigger jet but I'm struggling to find any in stock. Does 118psi seem ok for compression? I tried oil on the rings and it made no difference whatsoever. I might have a look for a replacement carb, maybe a new reed block and manifold. Running out of bits to change!
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Ichy
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PostPosted: 22:11 - 29 May 2009    Post subject: Reply with quote

ms51ves3 wrote:

Does it rev out when it's on the stand? If so I would suggest trying some even lighter rollers just to see if it makes any difference.


Revs fine on the stand.
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MarJay
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PostPosted: 22:14 - 29 May 2009    Post subject: Reply with quote

IIRC 118 Psi is really good for a two stroke engine.
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Ichy
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PostPosted: 12:00 - 30 May 2009    Post subject: Reply with quote

Carb is clean. 72 jet is too rich and fouling the plug so I'm back on the 68. Adjusted the idle mixture so its correct based on a colourtune. Completely out of ideas. I'll be glad to see the back of this one.
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ms51ves3
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PostPosted: 12:17 - 30 May 2009    Post subject: Reply with quote

Ichy wrote:
Carb is clean. 72 jet is too rich and fouling the plug so I'm back on the 68. Adjusted the idle mixture so its correct based on a colourtune. Completely out of ideas. I'll be glad to see the back of this one.


Try the lighter rollers as I suggested earlier, they're not expensive and it could fix the problem.
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BenR
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PostPosted: 17:31 - 30 May 2009    Post subject: Reply with quote

I agree with ms51ves3 from your descrition it sounds like it's drive related not engine. I would take the variator off (probably best to replace it they're not expensive) replace the belt as well & check the clutch. Thumbs Up
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ms51ves3
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PostPosted: 17:38 - 30 May 2009    Post subject: Reply with quote

BenR wrote:
I agree with ms51ves3 from your descrition it sounds like it's drive related not engine. I would take the variator off (probably best to replace it they're not expensive) replace the belt as well & check the clutch. Thumbs Up


Let's do simple things first, there may be no need to replace the variator.
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Ichy
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PostPosted: 18:19 - 30 May 2009    Post subject: Reply with quote

Guys, thanks for all the suggestions. ms51ves3, before I order them what weight are you suggesting? I'm guessing about 4g?

CHR15, good call but the seals are fine, the crank was knackered on the bearing and seal faces after it seized so I turn them down, fitted collars and turned them to size. Everything by the book mate, even down to the 0.3mm end float for the main bearings.

After another day of tweaking we are up to 40mph on the flat! If this thing is ever fixed it will fly!! Anyone got a geared bike they want to swap for a slightly ill Typhoon? Wink

Jeez never had this much trouble with my own bikes, kids a Jonah I tell ye.
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lurer
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PostPosted: 18:26 - 30 May 2009    Post subject: Reply with quote

are you sure that the previous owner derestircted the sports exhaust he put on ?
also what make is the exhaust ?
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BenR
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PostPosted: 19:54 - 30 May 2009    Post subject: Reply with quote

ms51ves3 wrote:
BenR wrote:
I agree with ms51ves3 from your descrition it sounds like it's drive related not engine. I would take the variator off (probably best to replace it they're not expensive) replace the belt as well & check the clutch. Thumbs Up


Let's do simple things first, there may be no need to replace the variator.



Well Piaggios do have a habit of eating them. Had to replace the ones of both of my X9s & have had to replace them on various 50cc machines (ice,runners etc...) What mileage is the scooter? The belt & roller intervals are usually 8-10000miles IIRC.
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Ichy
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PostPosted: 20:37 - 30 May 2009    Post subject: Reply with quote

Right. Its a 80cc so, to the best of my knowledge, there are no restrictions in the pipe or in the variator. Off the top of my head its a '98 and the mileage is about 5k. Two owners before my boy had it. First was Ferrari who used it as a pit bike. Next owner rode it for a bit then stored in his garage for 4 years.

To get the extra 10mph today I stripped and cleaned the carb then reset the mixture. I also stripped the variator and removed all the old grease.

Would the fact that it will do 60+ down a gentle hill suggest that the variator is ok and its the fact that the bike isn't generating enough revs on the flat that is the real problem?
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lurer
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PostPosted: 20:40 - 30 May 2009    Post subject: Reply with quote

Quote:
to the best of my knowledge, there are no restrictions in the pipe or in the variator


so your not 100% sure ?
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Ichy
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PostPosted: 20:48 - 30 May 2009    Post subject: Reply with quote

lurer wrote:
Quote:
to the best of my knowledge, there are no restrictions in the pipe or in the variator


so your not 100% sure ?


No not 100% but firstly, I have the original exhaust which I have tried and gives the same results, secondly, I emailed the company selling the same sports exhaust on ebay and they said it was not restricted. TBH I've never seen an aftermarket exhaust that was restricted.

The variator should not be restricted since its an 80cc that should be capable of 55+mph on the flat. Why would you deliberately restrict something over 50cc?
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Ichy
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PostPosted: 20:52 - 30 May 2009    Post subject: Reply with quote

CHR15 wrote:
have you tryed changing the plug? you could also have the cdi / coils out, goive them a good clean, especial the ht lead, and make sure theve got a good earth.



Tried three different plugs while messing with the jets.

coil and CDi next, new ones if I can find the sodding things for sale.
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BenR
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PostPosted: 09:46 - 31 May 2009    Post subject: Reply with quote

Not being funny but are you sure it's an 80cc? Someone might have stuck a 50cc barrel & head on it if it's seized at any point in its life. Other than that I still think it's drive related. This is a good place for parts. Thumbs Up https://www.glrscooters.co.uk/ I used to work in their Bedford branch. Wink
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lukamon
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PostPosted: 11:49 - 31 May 2009    Post subject: Reply with quote

would still check the variator for restrictions, you never know.
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BenR
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PostPosted: 14:13 - 31 May 2009    Post subject: Reply with quote

There are no restrictions via the variators on piaggios, only exhaust.
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Ichy
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PostPosted: 15:18 - 31 May 2009    Post subject: Reply with quote

BenR wrote:
Not being funny but are you sure it's an 80cc?


I've replaced the piston with an oem one for the 80cc so unless its a conspiracy Laughing
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Ichy
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PostPosted: 19:49 - 31 May 2009    Post subject: Reply with quote

DanielSON wrote:

And Manifold. Thumbs Up


Absolutely, they change the size of the internal bore, unrestricted is about 21mm.


Boredom set in and the engine is once again in about 20 bits. All checked and all looking groovy. I'm going to change the crank seals once I've sourced some (they all want me to buy bearings with them).

Thanks to all for the advice/suggestions, its been helpful / interesting.

I've told him its got to go once its up and running, back to the cosy world of geared bikes for me.
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