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cracked piston,ceized big end,scored barrol?cause?

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spitfire123
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PostPosted: 15:42 - 19 Jun 2009    Post subject: cracked piston,ceized big end,scored barrol?cause? Reply with quote

hi all,

Took the mito out for a ride yesterday with a mate and the bike wasnt revving past 10k and it was like it was hitting a limiter at 11k and bouncing iraticly?

Anyway it was fine for 40 miles and as i was comming home i noticed the bike temp was climbing a bit (very slowly)from 70 degrees and it ended up at 90 when the bike lost 90% of power and went for another 1/5 mile then made a 'bang'a and came to a stop 2 miles from my house Evil or Very Mad

Now i rebuilt this engine 300 miles ago which included:
new rings (as piston was changed 500 miles before this 300 mile stint)
new crankshaft (was fine in my old engine)

and for 250 miles she was running great!load sof power..smooth and now its completly gone?


i just dont know what the problem was?

the crank looks a bit 'whiteish' maby to lean or the jet was paracly blocked?

and also for the piston to basicly crack in 2...would take quite somthing.

also i checked and there was 2st oil getting to it as the feed was learly full of 2st oil?


any help would be ,uch apriciated a si dont want this to happen again!after the rebuild...


and would anyone happen to have a mito cilinder/crank bearing kit/piston in good cond and a good price?PLEASE PM ME IF YOU HAVE ANY!

thanks all Thumbs Up
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Last edited by spitfire123 on 19:34 - 19 Jun 2009; edited 1 time in total
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Kickstart
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PostPosted: 15:51 - 19 Jun 2009    Post subject: Reply with quote

Hi

First guess would be a blown head gasket (or other gasket allowing water to be used). Sometimes serious overheating isn't that obvious because the temperature sensor lands up not in the coolant.

All the best

Keith
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spitfire123
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PostPosted: 16:01 - 19 Jun 2009    Post subject: Reply with quote

Kickstart wrote:
Hi

First guess would be a blown head gasket (or other gasket allowing water to be used). Sometimes serious overheating isn't that obvious because the temperature sensor lands up not in the coolant.

All the best

Keith


ah i see,

never even thought of that.

when i take her apart tommorw ill check....just looking for parts now Mad
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steo
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PostPosted: 16:14 - 19 Jun 2009    Post subject: Reply with quote

from what you said in your post, it sounds like you didn't run the bike in properly & revving the engine past 10k with only 300mls on new parts would certainly not help. what is the 2 stoke pump like? i had a similar problem with an rd350lc which i raced & ended up having to premix all the time as the oil pump was dodgy.
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Timmeh
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PostPosted: 16:32 - 19 Jun 2009    Post subject: Reply with quote

erm yeah, after 300 miles you shouldn't even be touching the powerband let alone trying to bounce it off the limiter.

did you change the head gasket after you took it apart to replace the piston? I think not.

And using old rings on a new piston is just plain silly imo, others might disagree with me but if you're going to rebuild a stroker's top end then you do the whole lot in one go, and then take it easy for the first few hundred miles.

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spitfire123
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PostPosted: 18:03 - 19 Jun 2009    Post subject: Reply with quote

Timmeh wrote:
erm yeah, after 300 miles you shouldn't even be touching the powerband let alone trying to bounce it off the limiter.

did you change the head gasket after you took it apart to replace the piston? I think not.

And using old rings on a new piston is just plain silly imo, others might disagree with me but if you're going to rebuild a stroker's top end then you do the whole lot in one go, and then take it easy for the first few hundred miles.

Penny CoinPenny Coin


no,

the 300 miles is where i was using the power.


200 miles was running in the new rings...which was more than enough.

yes id id replace the head gasket when the new piston when in ( a fair while back)


and yes there new rings...where are you getting you information from Confused Laughing
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spitfire123
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PostPosted: 18:06 - 19 Jun 2009    Post subject: Reply with quote

steo wrote:
from what you said in your post, it sounds like you didn't run the bike in properly & revving the engine past 10k with only 300mls on new parts would certainly not help. what is the 2 stoke pump like? i had a similar problem with an rd350lc which i raced & ended up having to premix all the time as the oil pump was dodgy.


it was just new rings mate with 200 miles, of running in.


the 2st pump is okay and had a line full of 2st oil and never realy had a problem with it.


i do belive she blew because she was running to lean i.e casing the head to blow...i havent used it in this heat before and as i say she wast reving up properly s thought the carb was maby paracaly blocked?

cheers Thumbs Up
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Kickstart
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PostPosted: 18:12 - 19 Jun 2009    Post subject: Reply with quote

Hi

Compared to the combustion temp the weather temperature difference is tiny. While is can cause a difference I would expect that to be WELL within what the cooling system can cope with.

The Mito uses a couple of O rings for head gaskets. These can be reused a few times. However they are a pig to hold in position when assembling the engine. Possible that one wasn't seated quite right.

How far past 11K were you trying to go?

All the best

Keith
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spitfire123
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PostPosted: 18:17 - 19 Jun 2009    Post subject: Reply with quote

Kickstart wrote:
Hi

Compared to the combustion temp the weather temperature difference is tiny. While is can cause a difference I would expect that to be WELL within what the cooling system can cope with.

The Mito uses a couple of O rings for head gaskets. These can be reused a few times. However they are a pig to hold in position when assembling the engine. Possible that one wasn't seated quite right.

How far past 11K were you trying to go?

All the best

Keith


hi mate,

yea i know how much of a pig the head gasket o-rings are to hold in place but i did change them abot 2 months ago.

its not that i was trying to go past 11k i was trying to clear it out as she was spluttering from 8-10k and bouncing from 10-11k and if i reved it she was okay for a while (suspect carb) and was on the motorway so couldent realy slow down Confused

anyway this engine usaly quite happly goes to 13k with no problems normanly (obv dont do it often) as the power is between 8 and 12k.

cheers Thumbs Up
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Kickstart
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PostPosted: 18:30 - 19 Jun 2009    Post subject: Reply with quote

spitfire123 wrote:
yea i know how much of a pig the head gasket o-rings are to hold in place but i did change them abot 2 months ago.


If one wasn't quite in place then likely it would leak. Hondsight is a wonderful thing, but it would have been good to have checked the coolant quantity when you drained it.

All the best

Keith
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spitfire123
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PostPosted: 19:06 - 19 Jun 2009    Post subject: Reply with quote

yes i agree, it would have.


i was just wondering....i found this on ebay:
https://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&ssPageName=STRK:MEWAX:IT&item=370186400128

top and bottom end rebuild...will this be okay for my bike?its the cheapest ive found!

obv will be with a matching mitaka piston and hopefully mitaka liner Smile

thanks keith
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spitfire123
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PostPosted: 19:08 - 19 Jun 2009    Post subject: Reply with quote

BLUEX5 wrote:
The oil pipe being full doesn't mean oil is flowing. If the pump dies the oil will stay where it is rather than flowing into the carb / inlet tract.



okay so id better check thats working then.

thanks Thumbs Up
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Timmeh
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PostPosted: 19:27 - 19 Jun 2009    Post subject: Reply with quote

Quote:

Now i rebuilt this engine 300 miles ago which included:
new rings (as piston was changed 500 miles before)
new crankshaft (was fine in my old engine)

and for 250 miles she was running great!load sof power..smooth and now its completly gone?


I don't want to get this thread moved to F&F for having a pop and undo the good advice that's been given - but if you re-read what you've written you're clearly telling us that you've ragged it from the onset. Also If you changed the piston 500 miles ago but the new rings went in 300 miles ago then either you were running with no rings or the old rings for 200 miles.

Wink

I'll think I'll stop here.
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spitfire123
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PostPosted: 19:32 - 19 Jun 2009    Post subject: Reply with quote

Timmeh wrote:
Quote:

Now i rebuilt this engine 300 miles ago which included:
new rings (as piston was changed 500 miles before)
new crankshaft (was fine in my old engine)

and for 250 miles she was running great!load sof power..smooth and now its completly gone?


I don't want to get this thread moved to F&F for having a pop and undo the good advice that's been given - but if you re-read what you've written you're clearly telling us that you've ragged it from the onset. Also If you changed the piston 500 miles ago but the new rings went in 300 miles ago then either you were running with no rings or the old rings for 200 miles.

Wink

I'll think I'll stop here.


no mate you dont understand what im saying here.

the piston was replaced 500 miles BEFORE i then replaced the rings again this time round(ive been having probles which has been in the past 300 miles scince i changed the rings)
so as amatter of fact the piston was changed 800 miles ago Rolling Eyes

i no your not trying to have a pop.

just a missunderstanding Smile

cheers
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spitfire123
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PostPosted: 19:47 - 19 Jun 2009    Post subject: Reply with quote

spitfire123 wrote:
yes i agree, it would have.


i was just wondering....i found this on ebay:
https://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&ssPageName=STRK:MEWAX:IT&item=370186400128

top and bottom end rebuild...will this be okay for my bike?its the cheapest ive found!

obv will be with a matching mitaka piston and hopefully mitaka liner Smile

thanks keith


soo kickstart is that conrod kit up to scratch?

cheers again
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Bandit650
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PostPosted: 21:46 - 19 Jun 2009    Post subject: Reply with quote

I know im new here but to change a piston on a 2 stroke and then run for 500 miles with the same old rings and then to replace the rings on the piston that has done 500 miles and prob been thrashed to within an inch of its life and then you run the new rings in for 200 miles and then used all of the power!!!

Are you surprised your engine blew Shocked

my advice mate is when you replace a major component run it in half revs for 500 miles or so and keep an eye on your oil tank and if the level isnt moving much after 1 tank of fuel check your mixture or get a garage to check it make sure you got the mix right and once everything is running smooth and all set up ok after 500 miles take it no higher than 3/4 revs for a further 200 miles then if everything ok blast the ass of it 2 strokes need to be working rite before you rag them to death or they just fry rings etc and the fact your piston broke tells me the mix was wrong and it was not getting the oil mix rite

Im not a smart ass just trying to help out and save you money so more beer tokens for fri nites instead of spending money on engines etc lol
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spitfire123
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PostPosted: 22:40 - 19 Jun 2009    Post subject: Reply with quote

Bandit650 wrote:
I know im new here but to change a piston on a 2 stroke and then run for 500 miles with the same old rings and then to replace the rings on the piston that has done 500 miles and prob been thrashed to within an inch of its life and then you run the new rings in for 200 miles and then used all of the power!!!

Are you surprised your engine blew Shocked

my advice mate is when you replace a major component run it in half revs for 500 miles or so and keep an eye on your oil tank and if the level isnt moving much after 1 tank of fuel check your mixture or get a garage to check it make sure you got the mix right and once everything is running smooth and all set up ok after 500 miles take it no higher than 3/4 revs for a further 200 miles then if everything ok blast the ass of it 2 strokes need to be working rite before you rag them to death or they just fry rings etc and the fact your piston broke tells me the mix was wrong and it was not getting the oil mix rite

Im not a smart ass just trying to help out and save you money so more beer tokens for fri nites instead of spending money on engines etc lol



tbh mate the enge was on its last legs regardless and needed a top to bottom re-build.

as for the run in period they say change the piston at 6k? so yes your proberbly right a 500 mile runn in is about right id say.

will do it afte rthis rebuild as i dident have the time before.

i wonder if ill run it in on the dyno LOL
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Bandit650
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PostPosted: 23:24 - 19 Jun 2009    Post subject: Reply with quote

Quote:
tbh mate the enge was on its last legs regardless and needed a top to bottom re-build.

as for the run in period they say change the piston at 6k? so yes your proberbly right a 500 mile runn in is about right id say.

will do it after this rebuild as i dident have the time before.

i wonder if ill run it in on the dyno LOL


At could work lol depends if the dyno would run for 500 miles and if other folk are not waiting lol

You have a cracking bike for a learner they are nuts never ridden one but they are supposed to be a scream to ride fastest 125 on the market

I know how annoying it is to run in a bike had to run my bandit at 4000 revs for 500 miles and that equated to 50mph in top gear and on a bike that can bend 60mph in less than 3 secs it was the longest 500 miles ever lol

be careful with your next engine lol and enjoy bikin and once you pass your test stay clear of 2 strokes lol
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Kickstart
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PostPosted: 09:34 - 20 Jun 2009    Post subject: Reply with quote

spitfire123 wrote:
soo kickstart is that conrod kit up to scratch?


Not a clue, but I do trust PJ Engineering who are selling it to sell good quality items.

Who is going to do the crank rebuild?

All the best

Keith
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spitfire123
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PostPosted: 12:47 - 20 Jun 2009    Post subject: Reply with quote

Kickstart wrote:
spitfire123 wrote:
soo kickstart is that conrod kit up to scratch?


Not a clue, but I do trust PJ Engineering who are selling it to sell good quality items.

Who is going to do the crank rebuild?

All the best

Keith

hello,

eiher me or the engine builder at work.
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spitfire123
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PostPosted: 12:51 - 20 Jun 2009    Post subject: Reply with quote

Bandit650 wrote:
Quote:
tbh mate the enge was on its last legs regardless and needed a top to bottom re-build.

as for the run in period they say change the piston at 6k? so yes your proberbly right a 500 mile runn in is about right id say.

will do it after this rebuild as i dident have the time before.

i wonder if ill run it in on the dyno LOL


At could work lol depends if the dyno would run for 500 miles and if other folk are not waiting lol

You have a cracking bike for a learner they are nuts never ridden one but they are supposed to be a scream to ride fastest 125 on the market

I know how annoying it is to run in a bike had to run my bandit at 4000 revs for 500 miles and that equated to 50mph in top gear and on a bike that can bend 60mph in less than 3 secs it was the longest 500 miles ever lol

be careful with your next engine lol and enjoy bikin and once you pass your test stay clear of 2 strokes lol


yeh i do love the bike.

it truley is very quick bike and handles like a peach Very Happy

just a shame its a pain in the ass to keep Confused

cheers Thumbs Up
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