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Handlebar vibration and knocking

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DrDonnyBrago
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PostPosted: 15:06 - 19 Apr 2010    Post subject: Handlebar vibration and knocking Reply with quote

Two questions, bike is a 2001 CBR 600F (fuel injected):
1.
My bars vibrate a lot esp at speed, getting dead fingers after longer journeys... any thoughts on what I should be looking for?
I was thinking wheel bearings (checked they seem fine), tire balancing etc. Should I sync my throttle bodies?



2.
I also have a rythmic 'knocking' coming through the bars at lower speeds, the frequency increases with speed up to about once or twice a second then I can't feel it anymore. I worked out a tight spot (or several Neutral )in my chain not long ago and I thought it went away, not sure if it has come back or I just stopped noticing it.

Say I am riding at 30mph; with the clutch out and in gear i can feel the very slight bump in the bars; with the clutch pulled in it stops, if I pull the clutch and rev it to the same rpm it doesnt start knocking again... any ideas?
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DrDonnyBrago
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PostPosted: 15:09 - 19 Apr 2010    Post subject: Reply with quote

Ah thought I should add, my front brakes seem to drag quite a lot despite my attempts at cleaning them.

Cheers Thumbs Up
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Wu_Dan
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PostPosted: 15:45 - 19 Apr 2010    Post subject: front vibrates Reply with quote

I am not a mechanic. I am interested in bike mechanics.
Maybe my post will give you some help.

I found some advise on your problem.

When your bars vibrate it may be caused by:

- Forks bent (maybe even slightly)
- Front wheel bearings worn
- Front wheel not balanced
- Front wheel rim buckled
- Front wheel spindle bent
- Bent frame

As for brakes - it may be the disc warped or bent.
Check the calippers as well if they are alligned with the discs (maybe the mounting is bent or bolts are bent or something like that).

Check theese and good luck.
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neil.
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PostPosted: 16:05 - 19 Apr 2010    Post subject: Reply with quote

Knocking like that sounds like your chain. Mine did exactly the same thing and then snapped after a while (I'd adjusted/cleaned/lubed it loads which would suppress the knocking for a short time but it kept coming back).

Failing that, I'd look at the wheel bearings and perhaps the headstock bearings.
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chris-red
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PostPosted: 16:16 - 19 Apr 2010    Post subject: Reply with quote

I'd check for warpped brake discs first.
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DrDonnyBrago
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PostPosted: 16:26 - 19 Apr 2010    Post subject: Re: front vibrates Reply with quote

Wu_Dan wrote:
I am not a mechanic. I am interested in bike mechanics.
Maybe my post will give you some help.

I found some advise on your problem.

When your bars vibrate it may be caused by:

- Forks bent (maybe even slightly)
- Front wheel bearings worn
- Front wheel not balanced
- Front wheel rim buckled
- Front wheel spindle bent
- Bent frame

As for brakes - it may be the disc warped or bent.
Check the calippers as well if they are alligned with the discs (maybe the mounting is bent or bolts are bent or something like that).

Check theese and good luck.


Cheers for that, hoping I can rule out bent frame and forks fairly swiftly. Should think these would be quite easy to spot; the bike is in perfect condition cosmetically and I've had the bike fairly well dismantled.

When I spin the front wheel with the bike on its centre stand I get about 1-1.5 revolutions before it stops, this is pretty s*** but at least it sounds the same the whole way round, no juddering etc so hoping that I can then rule warped discs out.

Anyone know how to properly check wheel bearings and head bearings? I just span the wheel with my ear to the spindle (calipers off) and gave everything a tug back and forth to see if there was any play, then turned the bars full lock each way and listened/felt for any unusual noises/resistance... anything else to look for?

I will check my brake discs and rims for runout though and will ratchet the back down to have a look at the spindle and wheel bearings a bit closer.


Quote:
Knocking like that sounds like your chain. Mine did exactly the same thing and then snapped after a while (I'd adjusted/cleaned/lubed it loads which would suppress the knocking for a short time but it kept coming back).



Neil, I was hoping you wouldnt say that Razz new chain and sprockets are pricey so I've been putting it off... Mine have certainly seen better days Neutral


Cheers guys Karma
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neil.
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PostPosted: 16:39 - 19 Apr 2010    Post subject: Reply with quote

Grab the wheel and pull it from side to side, diagonally (push the bottom, pull the top, sideways to try and bend it). There should be no play/knocking which would indicate bad bearings. How old are your C&S/how many miles on them? Thumbs Up
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DrDonnyBrago
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PostPosted: 19:42 - 19 Apr 2010    Post subject: Reply with quote

neil. wrote:
Grab the wheel and pull it from side to side, diagonally (push the bottom, pull the top, sideways to try and bend it). There should be no play/knocking which would indicate bad bearings. How old are your C&S/how many miles on them? Thumbs Up


Ah, I wasnt quite that thorough with the wheel bearings, will have another go!


The chain is shagged tbh and the front sprocket is getting hooked so they are definitely showing wear and need replacing - 17.5k miles and 9 years old (original chain and sprockets) Thumbs Up If I wasnt skint I'd have changed them a while back

Took the rear wheel out about a month ago (only ridden a few times since) to get the chain to hang into a bucket of paraffin, cleaned it all up, freed up loads of stiff links and I remember thinking shortly afterwards that the knocking had gone... I took loads of pics at the time so ill try and look them out (chain and sprockets should be in them).
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DrDonnyBrago
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PostPosted: 19:53 - 19 Apr 2010    Post subject: Reply with quote

OK, my pics are shit and dont add much (anything) to this thread but meh, everyone loves pictures:
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chris-red
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PostPosted: 20:29 - 19 Apr 2010    Post subject: Reply with quote

That sprocket looks fine to me.
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Skudd:- Perhaps she just thinks you are a window licker and is being nice just in case she becomes another Jill Dando.
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DrDonnyBrago
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PostPosted: 21:48 - 19 Apr 2010    Post subject: Reply with quote

yeah the rear seems ok, the front is less great but I didnt photo it. The chain is by far the weakest link (see what I did there Mr. Green ) though, recently it had loads of stiff links (could barely move them by hand) so it is due replacing soon.
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cloric_tzr
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PostPosted: 22:13 - 19 Apr 2010    Post subject: Re: front vibrates Reply with quote

Wu_Dan wrote:
I am not a mechanic. I am interested in bike mechanics.
Maybe my post will give you some help.

I found some advise on your problem.

When your bars vibrate it may be caused by:

- Forks bent (maybe even slightly)
- Front wheel bearings worn
- Front wheel not balanced
- Front wheel rim buckled
- Front wheel spindle bent
- Bent frame

As for brakes - it may be the disc warped or bent.
Check the calippers as well if they are alligned with the discs (maybe the mounting is bent or bolts are bent or something like that).

Check theese and good luck.


you got that out of a haynes manual!!!! heheheh Mr. Green
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My wifes so ugly, the only thing that goes down on her
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cloric_tzr
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PostPosted: 22:19 - 19 Apr 2010    Post subject: Reply with quote

if you want to check headset bearing raise front end off the ground and try pushing the forks fowards and backwards from the bottom of them you'll need som assistance too keep handlebars steady check wheel bearings to as described b4. check you tyres for bulges or kinks tht can play a detrimentle part in weird sensations tru handle bars.
____________________
i dumped my girlfriend the other day! she wouldnt act out one of my fantasy's. all i wanted her to do was come home from work, catch me fucking her sister and join in!!! miserable bitch!
My wifes so ugly, the only thing that goes down on her
Is the internet connection.
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Wu_Dan
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PostPosted: 23:56 - 19 Apr 2010    Post subject: Reply with quote

Yes I did, but from service manual.

I thought of quick reference and I found these in service manual.
It is decent information.

I thought that it may help so he rules things out and find the fault quicker.

I did't try to be a smart ass.
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DrDonnyBrago
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PostPosted: 09:38 - 20 Apr 2010    Post subject: Reply with quote

I dont care if the advice I get is from your great grandma's cookbook nso long as it is applicable Thumbs Up

Cheers all Mr. Green

I was reading up about handlebar virbation and a thread was mentioning that carb balancing can alleviate it. Obv I dont have carbs on an FI bike but you can still balance throttle bodies - worth buying a set of vacuum gauges?
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DrDonnyBrago
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PostPosted: 19:16 - 20 Apr 2010    Post subject: Reply with quote

bump

https://www.threadbombing.com/data/media/8/frog_bump.jpg
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The Tot
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PostPosted: 20:07 - 20 Apr 2010    Post subject: Reply with quote

Right,

Hondas in particular haven't been known for the quality of their drivetrain. My 929 blade gets knocking from the front sprocket despite the chain being in good condition, tensioned correctly and sufficiently. It's just honda's nature to have rattly clutches in town when its below 3k rpm.

The juddering from a warped brake will be prevalent at low speeds because you'd feel the thudding whereas braking from high speed, the frequency of the wheel rotation will give the sensation that the lever is hovering despite applying constant force. When was the last time you cleaned the calipers? If the pads are dragging, strip your calipers and give them a thorough clean - there's plenty of useful guides in the workshop section by Korn. How hot does the brake disk get under normal use (NOT after ragging it on your twisties). If it's hot to the touch, then it's very likely that the constant cycling heating cooling has caused it to warp. I recently had to change my discs after they warped over winter! The irony is that changing the pads (I use Honda original NISSIN HH pads), bleeding the brakes and cleaning them made the problem worse. The levers were rock hard as you'd expect, but it only exacerbated the symptoms.

Solution

https://www.calsport.co.uk/HONDA/3253-2000-CBR_600_F_FXFY/32-Brakes__Wheels/Galfer_Wave_DiscsLinesPads/73172

They were cheaper than getting a set of genuine spares from davesilverspares and they're wavy. I didn't buy them for the bling, I bought them to see if their claim of reduced chance of warpage would be true. I'll know after another 10 years of use I suppose. Granted your bike is 9 years old, you can expect the discs to be past their best so this is a good investment - you'd get the pads as well. They don't take a long time to warm up and they're good in the wet. So Thumbs Up from me.

Vacuum gauges? I'm not too sure if that's relevant to a non-carbed bike since fuel injectors don't rely on vacuums to pull the fuel air charge through. It's all electrickery when it comes to synchronizing fuel injectors. Have you checked your air filter to see if it hasn't been pierced? Exhaust blowing? The CBR600's came with mild steel headers so they'll inevitably rot!
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DrDonnyBrago
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PostPosted: 20:51 - 20 Apr 2010    Post subject: Reply with quote

The Tot wrote:
Right,

Hondas in particular haven't been known for the quality of their drivetrain. My 929 blade gets knocking from the front sprocket despite the chain being in good condition, tensioned correctly and sufficiently. It's just honda's nature to have rattly clutches in town when its below 3k rpm.


My clutch whines like a bitch in 1st but the buzzing is different, i.e. at 7k on Mway it makes my hands go a bit dead, its very high frequency. I think the knocking is my chain tbh as it gets faster as i increase speed and I think it stopped when I freed up loads of links a month ago - need to check to see if any are re-siezed really.

Is your knocking gearbox related then?



The juddering from a warped brake will be prevalent at low speeds because you'd feel the thudding whereas braking from high speed, the frequency of the wheel rotation will give the sensation that the lever is hovering despite applying constant force. When was the last time you cleaned the calipers? If the pads are dragging, strip your calipers and give them a thorough clean - there's plenty of useful guides in the workshop section by Korn. How hot does the brake disk get under normal use (NOT after ragging it on your twisties). If it's hot to the touch, then it's very likely that the constant cycling heating cooling has caused it to warp. I recently had to change my discs after they warped over winter! The irony is that changing the pads (I use Honda original NISSIN HH pads), bleeding the brakes and cleaning them made the problem worse. The levers were rock hard as you'd expect, but it only exacerbated the symptoms.

The brakes work really well, I cleaned them about 3 weeks ago, I didnt take the pistons out as I didnt want to replace the fluid but I pumped them out very far and cleaned the whole area with brake cleaner and a tooth brush then red rubber greased the pistons and stuck the calipers back on. The levers are nice and firm and the brakes are progressive and non juddery at any speed - no hovering or juddering when I am braking. I can however still hear them rubbing the discs when pushing the bike forward or spinning the front wheel by hand. I hear that all bikes bind a bit, but I dont have any previous bikes to compare to. Good idea on checking the discs for heat after a non mentalist ride, will do that Thumbs Up

Solution

https://www.calsport.co.uk/HONDA/3253-2000-CBR_600_F_FXFY/32-Brakes__Wheels/Galfer_Wave_DiscsLinesPads/73172

They were cheaper than getting a set of genuine spares from davesilverspares and they're wavy. I didn't buy them for the bling, I bought them to see if their claim of reduced chance of warpage would be true. I'll know after another 10 years of use I suppose. Granted your bike is 9 years old, you can expect the discs to be past their best so this is a good investment - you'd get the pads as well. They don't take a long time to warm up and they're good in the wet. So Thumbs Up from me.

Will bear those in mind in future, but if I can avoid spending £350 I will Mr. Green

Vacuum gauges? I'm not too sure if that's relevant to a non-carbed bike since fuel injectors don't rely on vacuums to pull the fuel air charge through. It's all electrickery when it comes to synchronizing fuel injectors. Have you checked your air filter to see if it hasn't been pierced? Exhaust blowing? The CBR600's came with mild steel headers so they'll inevitably rot!


I checked my air filter about 1000 miles ago and my pipes were rusted through but I puttied them, no leaks now and I check them regularly.

FI bikes still need the TBs syncing, I just dont know if out of sync TBs manifest themselves as the buzzing I am getting, would have thought it would be lower frequency? https://cbrforum.com/forum/showthread.php?t=42239


Cheers for the post buddy Thumbs Up
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The Tot
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PostPosted: 22:19 - 20 Apr 2010    Post subject: Reply with quote

Err,

I forgot to ask, do you have any bar end weights?! The answer could be as simple as this! Get some bar end weights to dampen the vibrations through the bars! Not the cure but one way of eliminating the symptoms. I noticed my left hand had a bit of a pins and needles sensation when i replaced the handlebar due to a crash - the replacement bar had no bar end weight so it was lighter. If you're au fait with resonant frequencies etc, then a heavy bar end weight (i.e. OEM) will dampen the frequency of the vibration or shift it out of the resonance band when you're at speed.

CHECK THIS first because it'll be only a 10 quid fix as apposed to a £350 set of discs etc.

If your bike drives fine through the rev range then your bike is fine. i'd either get Stainless steel headers as a replacement because the problem of puttying won't hold in the long run. Just a heads up for after winter when you get a greater temperature gradient due to the cold.

Brakes are meant to bind a little. I notice it after a ride. It makes a swoosh swoosh swoosh sort of sound. Totally fine after a ride. As long as you've cleaned your calipers and are happy with the action, then you're fine. Brake discs are fully floating i.e they're designed to have a bit of play - if you look at the discs you'll see that the disc itself is mounted onto the carrier with rivets/buttons which are meant to have some play in it. A little rubbing is fine. If you find they get hot even without applying the brakes, then something is wrong.

I guess with any new bike, just get used to its traits and characters. I've ridden my mate's CBR600F-S of similar vintage to yours and I have to say that it's almost similar to my 929 blade. So, really there's nothing to worry about. Bikes will age, some quicker than others, so you'd need to make account of consumables.

But yeah, CHECK YOUR BAR ENDS!
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DrDonnyBrago
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PostPosted: 22:28 - 20 Apr 2010    Post subject: Reply with quote

I have the OEM bar ends in, I spent about 4 hours polishing them 3 weeks ago Razz

I know the pipes are shite, but I'm all for cheap running of the bike where possible - I have been eyeing up some new StSt ones but having trouble finding cheap ones with balance pipes on. Heard about midrange stutters with some non oem ones too. Money would be better spent on new chain and sprockets at the moment I think Thumbs Down

I have a list of stuff to check next weekend so I'll report back if any of it makes a fudge of difference. In the meantime if anyone knows anything about TB syncing or has anything else I should check let me know Mr. Green
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cloric_tzr
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PostPosted: 19:39 - 21 Apr 2010    Post subject: Reply with quote

Wu_Dan wrote:
Yes I did, but from service manual.

I thought of quick reference and I found these in service manual.
It is decent information.

I thought that it may help so he rules things out and find the fault quicker.

I did't try to be a smart ass.


Laughing oooooo dont get ur knickers in a twist i was only playing.
u are right quick desisive no fackin about information. the only reson i spotted it so fast was cuss i was readin the same thing tht day 4 my bike turns out the twat b4 had put a oversized tyer and she wernt sitting on the wheel right. was amuzing on corners tho and probably amusing to other motorist watching my helmet wobble up n down with the vibrations Laughing. i bought a brand new michelin tyre today. £39.80. far cry from the 87.99 the tyre garage wanted for a avon tyre and even worse triumph garage quoted me 90 quid for the tyre and £37 fitting!!!! i got the same garage to wak it on and balance it for £10.
any1 know what the moral of the story is?
____________________
i dumped my girlfriend the other day! she wouldnt act out one of my fantasy's. all i wanted her to do was come home from work, catch me fucking her sister and join in!!! miserable bitch!
My wifes so ugly, the only thing that goes down on her
Is the internet connection.
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DrDonnyBrago
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PostPosted: 20:34 - 21 Apr 2010    Post subject: Reply with quote

Being as tight as a nun's cunt is the way forward Thumbs Up
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cloric_tzr
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PostPosted: 09:06 - 22 Apr 2010    Post subject: Reply with quote

DonnyBrago wrote:
Being as tight as a nun's cunt is the way forward Thumbs Up


get in there my son Laughing
____________________
i dumped my girlfriend the other day! she wouldnt act out one of my fantasy's. all i wanted her to do was come home from work, catch me fucking her sister and join in!!! miserable bitch!
My wifes so ugly, the only thing that goes down on her
Is the internet connection.
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