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| KTM28 |
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 KTM28 Derestricted Danger
Joined: 01 Mar 2010 Karma :    
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| MarkJ |
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 MarkJ World Chat Champion

Joined: 11 Apr 2006 Karma :   
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| MarkJ |
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 MarkJ World Chat Champion

Joined: 11 Apr 2006 Karma :   
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| b-f-c |
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 b-f-c Traffic Copper

Joined: 06 Sep 2006 Karma :  
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| Walloper |
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 Walloper Super Spammer

Joined: 24 Feb 2005 Karma :   
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 Posted: 09:33 - 18 May 2010 Post subject: |
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Disc/s warped.
I banjo-ed a Transit van a few years ago and the front brake was good-bad-pump-pump-good-bad-pump-pump-good......
I posted on here and it was suggested the disc was warped.
(Why didn't I think of that. )
New disc £120 and things were back to normal.
Motorbikes a stupid animals sometimes. ____________________ W-ireless A-rtificial L-ifeform L-imited to O-bservation P-eacekeeping and E-fficient R-epair |
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| KTM28 |
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 KTM28 Derestricted Danger
Joined: 01 Mar 2010 Karma :    
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| stinkwheel |
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 stinkwheel Bovine Proctologist

Joined: 12 Jul 2004 Karma :    
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| DrDonnyBrago |
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 DrDonnyBrago World Chat Champion

Joined: 03 Jan 2010 Karma :   
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| Walloper |
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 Walloper Super Spammer

Joined: 24 Feb 2005 Karma :   
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| KTM28 |
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 KTM28 Derestricted Danger
Joined: 01 Mar 2010 Karma :    
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| b-f-c |
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 b-f-c Traffic Copper

Joined: 06 Sep 2006 Karma :  
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| Robby |
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 Robby Dirty Old Man

Joined: 16 May 2002 Karma :   
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 Posted: 16:24 - 18 May 2010 Post subject: |
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Stripping and cleaning the caliper, using one of the howtos in this very forum, is a good start and doesn't cost anything. It is possible that the disc is warped and the caliper is full of crud and sticking. A good clean won't fix the warp (if there is one), but will let the caliper work more effectively and make the warp less obvious.
I don't think you said which bike, but if it's more than about 5 years old then there's a chance of a fair bit of corrosion built up behind the piston seal, which leaves brakes feeling wooden and prone to seizing. Easily fixed though.
Remove the piston(s) from the caliper. If you have multiple pistons, remember which ones go in which hole. Very carefully remove the rubber seal in the caliper (I use a very fine bladed screwdriver and good light). Expect to see white dusty crap behind where the seal was. Carefully scrape this out (I'm not that careful, I should be, I use a slim screwdriver) until no more crap is coming out, give the whole thing a good rinse down with brake cleaner, then refit the seal and piston. You should put a smear of red rubber grease around the piston as you slide it in so that you lubricate the seal but don't contaminate the brake fluid, I never bother because I don't have any red rubber grease.
If the seal looks knackered, replace it. If it won't go back in and seems to have either shrunk or grown whilst out of the caliper, this can be fixed. If it seems to have shrunk, letting it soak in some oil or ATF for an hour plumps it right up and makes it seem bigger. If can be shrunk by putting it in front of a fan heater for a few minutes. This is probably a bad idea, but my brakes still work. |
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| DrDonnyBrago |
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 DrDonnyBrago World Chat Champion

Joined: 03 Jan 2010 Karma :   
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 Posted: 16:48 - 18 May 2010 Post subject: |
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| Noxious89123 |
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 Noxious89123 World Chat Champion

Joined: 10 Jun 2007 Karma :    
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 Posted: 22:05 - 18 May 2010 Post subject: |
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I had new pads fitted incorrectly by a garage once. Made the brakes feel very sharp. When I got home I touched the discs to see if they were hot. One was mildly warm.
The other made my leather glove smoke when I touched it  ____________________
'06 Honda CBR125RW-6 ~ '00 Honda CBR600F-Y ~ '07 Honda CBR600RR-7 ~ Bikeless
'53 Ford Ka 1.3 ~ '03 Vauxhall Astra SRi 1.8 ~ '52 Vauxhall Astra SRi 2.2 ~ '53 Vauxhall Astra GSi |
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| KTM28 |
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 KTM28 Derestricted Danger
Joined: 01 Mar 2010 Karma :    
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| Robby |
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 Robby Dirty Old Man

Joined: 16 May 2002 Karma :   
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Old Thread Alert!
The last post was made 15 years, 332 days ago. Instead of replying here, would creating a new thread be more useful? |
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