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Broken bolt HELP!

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GSXReater
Nitrous Nuisance



Joined: 05 Jan 2005
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PostPosted: 16:21 - 01 Jun 2010    Post subject: Broken bolt HELP! Reply with quote

I was changing the disks on my front wheel and one of the bolts holding the disk snapped.

I cant use a stud extractor as there isnt any bit of the bolt sticking out.

What can i do to get the broken bolt out without damaging the thread so i can just put a new bolt in once I get the broken one out?

Thanks.
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Syx
World Chat Champion



Joined: 20 Oct 2006
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PostPosted: 17:06 - 01 Jun 2010    Post subject: Reply with quote

My advice would be to carefully drill the bolt out. Start with a small drill bit and work up; hopefully you'll find that with the centre part removed the bolt gives in and becomes movable again.
Worked for me when I had a bolt jammed into a fairing mount point - just take it slowly!
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Raffles
World Chat Champion



Joined: 14 Apr 2009
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PostPosted: 18:00 - 01 Jun 2010    Post subject: Reply with quote

Make sure that you use cobalt drill bits. HSS type bits are a waste of time for a job like this.
I was recently introduced to cobalt type drill bits by StirlingGaz and they have changed my life for the better.
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stirlinggaz
World Chat Champion



Joined: 22 Jul 2007
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PostPosted: 19:03 - 01 Jun 2010    Post subject: Reply with quote

Hi,
i dont know what size the bolt is, but i usually use a 3mm cobalt drill bit to start with, & drill a hole straight through the middle of the bolt.
use plenty of cutting oil, keep the drill bit cool & drill slowly, keeping the drill as straight as possible.
then just keep drilling through the bolt with bigger drill bits, until the remaining thin threaded part spins with the drill.
you might get away with only needing the 1 cobalt drill bit, & continuing with a set of the cheaper titanium bits.(ie drill the initial hole with 3mm cobalt drill bit, then 4mm titanium bit, then 5mm titanium bit & so on)
you shouldnt need to cut new threads & can just replace the bolt with one of the same size/thread.
if you damage the threads, just tap out to the next size.
cheers,
GAZ
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Ed Case
World Chat Champion



Joined: 01 Mar 2009
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PostPosted: 20:19 - 01 Jun 2010    Post subject: Reply with quote

Be very wary of 'Easy-Outs', they can snap very easily and then you'll be in even deeper poo than you are now. I've been there, done that, and it ain't funny !.
Best of luck, Ed.
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