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Bleeding brakes

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moto
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Joined: 26 Feb 2010
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PostPosted: 12:11 - 16 Jun 2010    Post subject: Bleeding brakes Reply with quote

I have recieved my new rear stainless steel braided brake hose and have never fitted one before.

I assume the taking off and fitting is fairly straight forward but would like some tips please, do's and don'ts.

Often heard people talking about bleeding the brakes but have never attempted this myself before.
I guess as I take the old line off air will enter the system and I need to get this out before the brakes will work efficiently.

DOT 4 brake fluid is specified for my XT600.
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cb1rocket
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PostPosted: 13:02 - 16 Jun 2010    Post subject: Reply with quote

Have you done an oil change?

If you have then you can do this.

Get the correct spanners, get lots of rags and proceed as follows

1. Put rags around/near the banjo bolts to stop spillages. Brake fluid eats paints!

2. Undo the bolts, be careful with the spillages and take off the old brake line(s).

3. If you have been given new banjo bolts and fittings, use them and refit the new line and routed correctly, and tighten up properly. But don't over tighten and strip the threads!


Now once thats done its time to bleed the system!

You will need brake fluid, a length of tubing (small fuel tube etc) and a jar.

1. take off the cap where the fluid reservoir is.

2 place tube over the bleed nipple at the caliper end. you will see it.

3. assuming the system is now empty or almost empty. pour in fresh brake fluid where you took the cap off. make sure bleed nipple is not undone at this stage. Fill to the top.

4 Now pump the lever/pedal several times.

5 keep pumping and then hold lever in. hold it there and undo the bleed nipple and fluid will flow out the tube with air into the jar.

6. repeat 5 & 6 until good pressure can be felt.

Remove tube and top up if necessary and replace cap.

job done.

4. Take off the master cylinder reservoir cap.


Very Happy
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moto
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PostPosted: 13:16 - 16 Jun 2010    Post subject: Reply with quote

Thanks for the reply.
Yes I have changed my oil, filter, plug, fitted tyres and exhaust system myself.

The kit came with new banjo fittings and washers.

So should I throw away the brake fluid that comes out?

Are these any good instead of a jar and line?
https://www.halfords.com/webapp/wcs/stores/servlet/product_storeId_10001_catalogId_10151_productId_204703_langId_-1_categoryId_165469

Will 500ml be the correct amount of brake fluid to buy?

Why is there another number "4" after number 6? Smile
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Kaph
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PostPosted: 13:54 - 16 Jun 2010    Post subject: Reply with quote

moto wrote:
Thanks for the reply.
Yes I have changed my oil, filter, plug, fitted tyres and exhaust system myself.

The kit came with new banjo fittings and washers.

So should I throw away the brake fluid that comes out?

Are these any good instead of a jar and line?
https://www.halfords.com/webapp/wcs/stores/servlet/product_storeId_10001_catalogId_10151_productId_204703_langId_-1_categoryId_165469

Will 500ml be the correct amount of brake fluid to buy?

Why is there another number "4" after number 6? Smile


The reviews on that don't look very good. You can pick up lots of kits like that, they're just basically a one-way valve and a tube to stop you having to undo and redo the bleed nipple - which is pretty much a 2man job. But for 6quid...although the reviews say that it doesn't come with the container, so you'll still need a jar.

It's not hard without one, just a bit more convenient with.
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moto
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PostPosted: 15:34 - 16 Jun 2010    Post subject: Reply with quote

Yes I read the reviews, some for some against.

I will be doing this alone, I have a jar and may be able to find some tubing but this thing from Halfords has a one way valve which should make the job easier.
I need to go to Halfords anyway to buy the brake fluid.
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Kaph
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PostPosted: 16:54 - 16 Jun 2010    Post subject: Reply with quote

moto wrote:
Yes I read the reviews, some for some against.

I will be doing this alone, I have a jar and may be able to find some tubing but this thing from Halfords has a one way valve which should make the job easier.
I need to go to Halfords anyway to buy the brake fluid.


Yeah the one way valve does make it a one man job. Just keep topping up the reservoir!
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Serendipity
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PostPosted: 17:58 - 16 Jun 2010    Post subject: Reply with quote

Yeah I tried to use a fairly ancient example of the “one man” bleed tubes to do mine last night. I wasn’t having much luck so I switched to a length of clear plastic tube (unused breather tube from a battery for the RXS I think) dipped into an old bottle with some brake fluid at the bottom.

Dunno if my technique is correct, but seemed to work. After priming the system by getting fluid into as much of it as I could, it was a case of pump the lever several times, hold, open the bleed nipple, close the bleed nipple, then release lever. Repeat while keeping the master cylinder reservoir topped up. I repeated this for both callipers until the fluid ran clear with no more air bubbles.
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ms51ves3
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PostPosted: 18:04 - 16 Jun 2010    Post subject: Reply with quote

Serendipity wrote:
Yeah I tried to use a fairly ancient example of the “one man” bleed tubes to do mine last night. I wasn’t having much luck so I switched to a length of clear plastic tube (unused breather tube from a battery for the RXS I think) dipped into an old bottle with some brake fluid at the bottom.


I have one of those on the end of a clear tube. I hold the tube and bottle above the master cylinders and then pump my brakes. Once there is no air in the clear tube I finish off by bleeding it the traditional way a couple of times just to make sure any air that may have got past the threads around the bleed nipple is out. Never had any problems.
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moto
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PostPosted: 20:03 - 16 Jun 2010    Post subject: Reply with quote

This sounds like a messy job, hence the rags I suppose.

But as you try to bleed the air out of the system and keeping the reservoir topped up isn't there brake fluid coming out of the banjo connections, which cannot be used again because it is being soaked up by the rags.
Do you get through much fluid like this?
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ms51ves3
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PostPosted: 20:40 - 16 Jun 2010    Post subject: Reply with quote

You should have tightened the banjo bolts up when you come to bleed it Wink

The rags around the banjo fittings are just for when you remove the old brake line. Some fluid may come out and you don't want it going everywhere.
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Dazbo666
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PostPosted: 13:42 - 17 Jun 2010    Post subject: Reply with quote

Moto, in the unlikely event that you're anywhere near Cardiff, I'd be more than happy to help out
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stirlinggaz
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PostPosted: 14:02 - 17 Jun 2010    Post subject: Reply with quote

Hi,
i have found the easiest way to refill brake lines & bleed is by reverse bleeding/filling.
using a big syringe, (i use a 100ml but i also use it for filling forks) bought from the local chemist for a quid odds. 25ml or 50ml is big enough, & 6 inches of tubing or washer hose.
connect one end of the hose to the bleed nipple.
loosen bleed nipple,
remove reservoir lid,
fill up syringe with fluid,
loosen bleed nipple,
connect syring to the other end of the washer hose & "inject" the fluid.this will force any air trapped in the caliper & line, into the reservoir & if its empty, it will fill it up with fluid.
thats it.
you might need to pump the lever in the conventional way of bleeding but doesnt take nearly as long as just using the conventional method alone. (or leave it cable tied overnight)
never had much luck with these one way valve things,
cheers,
GAZ
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Ste
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PostPosted: 14:10 - 17 Jun 2010    Post subject: Reply with quote

stirlinggaz wrote:
using a big syringe, (i use a 100ml but i also use it for filling forks) bought from the local chemist for a quid odds.

It is the easiest way of bleeding, but I found buying syringes from eBay to be much easier than buying from local chemists because all I got from chemists was offers of leaflets for needle exchange places and the person behind the counter would say that high street chemists don't sell syringes. Rolling Eyes
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blownygti
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Joined: 23 Aug 2007
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PostPosted: 14:20 - 17 Jun 2010    Post subject: Reply with quote

BLUEX5 wrote:
The one way valves are crap as they don't stop air being drawn back into the system via the bleed nippled threads as you release the brake lever.


They do mate as you should only release the lever once the bleed nipple has been re-tightened again Smile
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stirlinggaz
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PostPosted: 17:06 - 17 Jun 2010    Post subject: Reply with quote

Ste wrote:
stirlinggaz wrote:
using a big syringe, (i use a 100ml but i also use it for filling forks) bought from the local chemist for a quid odds.

It is the easiest way of bleeding, but I found buying syringes from eBay to be much easier than buying from local chemists because all I got from chemists was offers of leaflets for needle exchange places and the person behind the counter would say that high street chemists don't sell syringes. Rolling Eyes

Really? i had virtually no problems, 1st chemist didnt have any but offered to order a couple for me, even went & looked in some big bolok + told me all the different sizes available.
next place gave me a funny look, probably thought i was a raving junkie, but once i explained what i wanted it for, they sold it to me with a smile.
& i live in area rife with drugs,
cheers,
GAZ
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