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username123 |
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 username123 L Plate Warrior
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N cee thirty |
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 N cee thirty Banned

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 username123 L Plate Warrior
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N cee thirty |
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stirlinggaz |
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 stirlinggaz World Chat Champion

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 map Mr Calendar

Joined: 14 Jun 2004 Karma :     
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 Posted: 23:19 - 19 Nov 2010 Post subject: |
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If the battery isn't being charged then the regulator/rectifier may need replacing as well.
Common for that to go but you can still kickstart/bumpstart and after a few miles the electrics appear working.
Worth checking as if you just replace the battery it'll get buggered if the charging circuit is knackered.
IIRC to check* connect a good battery/power pack in parallel and run the bike. Put a multimeter on the battery and read the volts. Greater than 13 means it's charging. Otherwise it's not.
* I'm sure others on here can verify this method or recommend an alternative. ____________________ ...and the whirlwind is in the thorn trees, it's hard for thee to kick against the pricks...
Gibbs, what did Duckie look like when he was younger?  |
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 username123 L Plate Warrior
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 map Mr Calendar

Joined: 14 Jun 2004 Karma :     
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 Posted: 22:16 - 22 Nov 2010 Post subject: |
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Alternator may be fine. I was meaning the regulator/rectifier may be faulty and therefore battery will not charge. ____________________ ...and the whirlwind is in the thorn trees, it's hard for thee to kick against the pricks...
Gibbs, what did Duckie look like when he was younger?  |
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 username123 L Plate Warrior
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Casper |
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 Casper World Chat Champion
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 Posted: 23:11 - 22 Nov 2010 Post subject: |
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read this doc.
Admin, if you are reading this why cant i upload or pm a docx doc?
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Battery Short
You want DC volts to check the battery "20V" option which looks like you've got on the pic. To check the reg/rec you use the same setting with the probes across the battery with the engine running which shows you the voltage being put out by the reg/rec. revving the motor will display the max output probably 14 odd volts.
That works whatever reg/rec you've got, external or built into the alternator like a Bandit.
With an external reg/rec you should have 3 wires going into it from the alternator/stator, disconnect the wires from the reg/rec, use AC volts and a highish setting to start with 100v?? and with the engine running at a high tickover(it's running off the battery only so make sure it's charged beforehand) put the probes on the wires in pairs 1-2 , 2-3 then 3-1 and you should see the same voltage for each pair. If they are the same then the alternator/stator should be good. You can also do a continuity check across the three wires without the engine running.
If you've got an alternator with a built in reg/rec you a bit knackered as you can only check the reg/rec DC output, if that's not putting out the right voltage it has to come apart.
20K ohms is ok to check continuity.
The 200V AC setting works for testing generator output. It should be around 20V at tickover, going up to 60/70V at high revs.
Having 12v across the battery does not tell you that it is charging. You need to measure the voltage across the battery with the engine running at a fast tickover - you should have 14.2-14.4v in order to charge it properly. A fully charged, new battery has 6 cells of 2.2v=13.2v nominal, so the voltage needs to be higher than that to charge at all.
A healthy, fully charged battery should be able to spin the motor over continuously for at least 30 seconds before giving out. I don't think your battery is charging properly.
The fact that the battery terminal is getting hot could be due to the voltage dropping to such a low level when cranking that the current has to increase massively to compensate.
First thing I would suspect is the battery itself especially if it's over 3 years old. Next on the list would be the reg/rect (IIRC Suzukis of this era had a bit of a rep for them).
With the battery out and the ignition off, check continuity between the -ve battery terminal and the frame/engine. This should be near as dammit 0 ohms. If it's more, then you have a bad connection to ground.
Next (still with the battery removed), switch off all the lights then check continuity between the +ve and -ve terminals, first with the ignition off and then on.
With ignition off it should measure infinity, or in the very high M ohms. With ignition on, if should be much lower but if it's less than about 10 ohms then you have a short somewhere. |
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Old Thread Alert!
The last post was made 14 years, 325 days ago. Instead of replying here, would creating a new thread be more useful? |
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