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Hugger Broken...

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Bubbs
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PostPosted: 18:24 - 16 Apr 2012    Post subject: Hugger Broken... Reply with quote

... Putting my rear wheel on on the Ninja, and was struggling to get the wheel and spacers all through on my own so decided to drop the back of the bike down with the paddock stand to slot it all together and as it came down the bike slipped off the paddock stand on the sprocket side and ripped the hugger out through the plastic near the bolts... should have asked for help really, gutted.

Just checked online and huggers are £67. Fuuuck. Evil or Very Mad

So... How do I botch it back together. Any suggestions? It's literally just the bolted bits that's snapped off. Want it back on looking reasonably tidy.
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lihp
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PostPosted: 18:26 - 16 Apr 2012    Post subject: Reply with quote

Got pics of it?

Maybe possible to fibreglass over it (put washer on rear of it where bolt goes through and fibreglass over it) get it smooth again, cut to shape, redrill bolt hole, sand, and paint.

Should be quite straight forward.
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T0MMY
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PostPosted: 18:29 - 16 Apr 2012    Post subject: Reply with quote

Or you could clean it up on the inside and araldite strips of plastic or metal across the cracked bits to hold them together maybe?
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Bubbs
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PostPosted: 18:40 - 16 Apr 2012    Post subject: Reply with quote

PhilDawson8270 wrote:
Got pics of it?

Maybe possible to fibreglass over it (put washer on rear of it where bolt goes through and fibreglass over it) get it smooth again, cut to shape, redrill bolt hole, sand, and paint.

Should be quite straight forward.


Not got pics yet. I put my back out a little saving the bike from falling over and haven't got the will to go take a photo right now, but will take a pic tomorrow and post it.

Have no experience with fiberglass but the araldyte idea sounds good.
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FerretFing
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PostPosted: 18:44 - 16 Apr 2012    Post subject: Reply with quote

Look up Milliput...that's what I'd try first for repairing - it dries like rock-hard plastic & has loads of uses Thumbs Up
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CaNsA
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PostPosted: 18:51 - 16 Apr 2012    Post subject: Reply with quote

https://www.ebay.co.uk/itm/SK06-Hugger-KAWASAKI-ZX6R-ZX-6-R-RearMudguard-98-02-/310283634118?pt=UK_Motorcycle_Parts&hash=item483e5885c6

£29.70 +£8.00

Says it should fit...... but check 1st dude
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Noxious89123
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PostPosted: 20:33 - 16 Apr 2012    Post subject: Reply with quote

When putting the back wheel in, use a couple of bricks, one at the front of the wheel and one at the back. Get the wheel in the middle of the swing arm and push the bricks against it, front and back. Roll it backwards onto one brick. and pull the front brick under the wheel. Roll the wheel forward and push the other brick under the wheel.

Rinse and repeat until the wheel is in the correct position and you easily push the spindle through Thumbs Up Smile
https://img813.imageshack.us/img813/3871/softlysoftlyliftywheel.jpg

If you use the same method in reverse when your taking the wheel out, it'll be alot easier to pull the spindle out as the bricks under the wheel take all the weight off the spindle Wink
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Bubbs
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PostPosted: 21:57 - 16 Apr 2012    Post subject: Reply with quote

Noxious89123 wrote:
When putting the back wheel in, use a couple of bricks, one at the front of the wheel and one at the back. Get the wheel in the middle of the swing arm and push the bricks against it, front and back. Roll it backwards onto one brick. and pull the front brick under the wheel. Roll the wheel forward and push the other brick under the wheel.

Rinse and repeat until the wheel is in the correct position and you easily push the spindle through Thumbs Up Smile
https://img813.imageshack.us/img813/3871/softlysoftlyliftywheel.jpg

If you use the same method in reverse when your taking the wheel out, it'll be alot easier to pull the spindle out as the bricks under the wheel take all the weight off the spindle Wink



Hey thanks, good advice. I was trying to think of a clever way of doing that. Handy.
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Bubbs
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PostPosted: 21:59 - 16 Apr 2012    Post subject: Reply with quote

FerretFing wrote:
Look up Milliput...that's what I'd try first for repairing - it dries like rock-hard plastic & has loads of uses Thumbs Up


https://www.fredaldous.co.uk/model-shop/casting-modelling/epoxy-putty.html

This stuff yeah? Cheap.
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Noxious89123
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PostPosted: 22:09 - 16 Apr 2012    Post subject: Reply with quote

I was initially using the bricks to stop the wheel rolling down the patio as it's on the wonk, but they proved to be more useful than I first thought. Laughing
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Skudd
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PostPosted: 23:34 - 16 Apr 2012    Post subject: Reply with quote

When taking a wheel out I usea short length of plank amd some 2x2, plank can be used as a lever to raise the wheel or a small ramp to push the wheel up.
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FerretFing
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PostPosted: 09:01 - 17 Apr 2012    Post subject: Reply with quote

Bubbs wrote:


Yes Mr. Green Thumbs Up It really is a fantastic product, I would never be without it.....is workable for at least 30 mins, can be used to repair just about anything & can even be used underwater- great for leaks...can be drilled, tapped, painted, sandpapered etc...in fact, if I wasn't already married I'd marry it without hesitation! Shocked
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mysterious_rider
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PostPosted: 10:26 - 17 Apr 2012    Post subject: Reply with quote

Yeah new holes and metal plates. You can buy that stripping stuff with holes already in it from places like b&q. Done it to my friends hugger.
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