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Air filter help

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karthead
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PostPosted: 00:06 - 05 May 2012    Post subject: Air filter help Reply with quote

Hi all,
I have a question about using a cone filter for a KE125. The original 'air filter' (which was actually a big chunky air box thing) is damaged and i cant be bothered getting a new one. I'm thinking of putting a cone filter, either straight onto the carb, or where the airbox connected to (a big hole kinda thing in between the clutch cover and carby cover). I've had so many different opinions about this, i dont want to take a wrong step.

Anyway, straight to the point. I dont have the knowledge (as a lot of you know) to do things to the carby in order for it to function properly (like upjet or whatever). I want to install the cone air filter without having to replace anything else. If i have to, ill adjust the air screw to the right setting. I'm so confused at the moment Confused
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wilz1234
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PostPosted: 00:15 - 05 May 2012    Post subject: Reply with quote

From what I am aware of, changing your air filter to the cone type can change your mixture, and the carb may have to be adjusted to suit. Personally I see it that on a 125 there is a tiny power gain (if you're lucky) from changing to a cone filter, which isn't really worth the effort of getting the mixture right. If you can, I would repair the airbox.
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karthead
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PostPosted: 00:34 - 05 May 2012    Post subject: Reply with quote

wilz1234 wrote:
If you can, I would repair the airbox.


It is unrepairable. It is rusted, damaged, missing parts, and funnily enough it smells extremely bad Laughing So i can just install the cone filter, and at most have to adjust the air mixture screw?
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wilz1234
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PostPosted: 00:55 - 05 May 2012    Post subject: Reply with quote

I'm not very knowledgeable of 4 stroke intake tuning. I know it is the case that for a 2 stroke, when putting a cone filter on it can cause the engine to run lean, and therefore require upjetting.

I would imagine that a 4 stroke would be a lot more forgiving with a cone filter and would probably run fine. Perhaps have a look into what the colour of you're spark plug can mean. You should be looking for a nice mid-brown colour on the ceramic part surrounding the electrode inside the cylinder. Darker than this suggests the mixture is too rich, and a white-ish electrode with an eroded looking tip can suggest the mixtures too lean.

I'm sure there will some 4 stroke tuning guru's on here who can give better advice
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Casper
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PostPosted: 01:37 - 05 May 2012    Post subject: Reply with quote

By the time you have fucked about trying different jets and buying the cone you would be better getting a 2nd hand air box. If you are after more BHP then get a bigger bike.
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temeluchus
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PostPosted: 05:46 - 05 May 2012    Post subject: Reply with quote

andresoccer10 wrote:


It is unrepairable. It is rusted, damaged, missing parts, and funnily enough it smells extremely bad Laughing So i can just install the cone filter, and at most have to adjust the air mixture screw?


You probably will need a main jet AT least 25% richer, often more to get it to run acceptably with a cone filter.

Adjusting the IDLE mixture screw will not cut it.
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Matt B
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PostPosted: 05:48 - 05 May 2012    Post subject: Reply with quote

You would need to go up one size on the main jet then take the bike for a run and pop out the plug to check the mix.

If you don't know how to do this on your own then replace the airbox!
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Mikey3
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PostPosted: 07:13 - 05 May 2012    Post subject: Reply with quote

I swear this exact conversation has already been had, with the same answers given..... Thinking


Mike
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linchun38
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PostPosted: 07:47 - 05 May 2012    Post subject: Reply with quote

Darker than this suggests the mixture is too rich, and a white-ish electrode with an eroded looking tip can suggest the mixtures too lean.
https://www.filii.info/hh.gif
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karthead
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PostPosted: 08:43 - 05 May 2012    Post subject: Reply with quote

Mikey3 wrote:
I swear this exact conversation has already been had, with the same answers given..... Thinking


Mike


Yeah you are right, Mike Wink
Except i didnt really get any proper answer. People say that i have to upjet, but i want to know if there are any ways to avoid this. Would you happen to have any ideas? Razz
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Mikey3
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PostPosted: 09:04 - 05 May 2012    Post subject: Reply with quote

andresoccer10 wrote:

Yeah you are right, Mike Wink
Except i didnt really get any proper answer. People say that i have to upjet, but i want to know if there are any ways to avoid this. Would you happen to have any ideas? Razz


You would have to upjet if you want it properly running, unfortunately that is the truth, which is why its really the only answer you're getting.
You can leave it if you so wish, except it wouldn't run right, and that's something you'd have to deal with.
Our point is, its far more logical and sensible just to buy a standard replacement airbox & filter, because a conical filter will require more petrol to be added to the more free-flowing air, thus, upjetting.

Mike
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Nick_Giles
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PostPosted: 09:06 - 05 May 2012    Post subject: Reply with quote

andresoccer10 wrote:
Would you happen to have any ideas? Razz


Nope. But if you find one keep it to yourself until you have at the very least patented it.

File it under 'Breaking the known laws of physics' and you will become a multi billionaire virtually overnight. Thumbs Up


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temeluchus
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PostPosted: 09:29 - 05 May 2012    Post subject: Reply with quote

andresoccer10 wrote:


Yeah you are right, Mike Wink
Except i didnt really get any proper answer. People say that i have to upjet, but i want to know if there are any ways to avoid this. Would you happen to have any ideas? Razz


Listen- you HAVE to upjet. Exactly how much is NOT an exact science. You either have to tinker (I gave you a rough starting point- I assume you have mastered basic arithmetic) or take the bike to someone with an analyser and/or dynamometer and pay them to tune it.

Google "stoichiometric ratio". You are adding more air so you need more fuel.

A main jet is a few quid.
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karthead
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PostPosted: 09:32 - 05 May 2012    Post subject: Reply with quote

Mikey3 wrote:
You would have to upjet if you want it properly running, unfortunately that is the truth, which is why its really the only answer you're getting.
You can leave it if you so wish, except it wouldn't run right, and that's something you'd have to deal with.
Our point is, its far more logical and sensible just to buy a standard replacement airbox & filter, because a conical filter will require more petrol to be added to the more free-flowing air, thus, upjetting.

Mike

I did have an idea tho. I thought about making a choke-like mechanism that fits on right after the conical filter. This way, if it is running too lean with the conical filter, i can close the hole slightly until it is running right, therefore there would be no need to upjet or whatever. I dont think this would take too long to do.
Let us know your thoughts Smile
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Mikey3
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PostPosted: 09:48 - 05 May 2012    Post subject: Reply with quote

andresoccer10 wrote:

I did have an idea tho. I thought about making a choke-like mechanism that fits on right after the conical filter. This way, if it is running too lean with the conical filter, i can close the hole slightly until it is running right, therefore there would be no need to upjet or whatever. I dont think this would take too long to do.
Let us know your thoughts Smile


but that seems so much MORE effort than simply fitting a bigger jet.
Unscrew original jet, screw in correct size jet...
Or buy the original airbox and filter....
Are you just prepared to avoid upjetting at ANY cost whatsoever? No matter how much more hassle you have to go through.
Can I ask what's so much hassle about upjetting and why youre so set against it? Even to the point of creating way more work for yourself

Mike
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karthead
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PostPosted: 09:56 - 05 May 2012    Post subject: Reply with quote

Mikey3 wrote:


but that seems so much MORE effort than simply fitting a bigger jet.
Unscrew original jet, screw in correct size jet...
Or buy the original airbox and filter....
Are you just prepared to avoid upjetting at ANY cost whatsoever? No matter how much more hassle you have to go through.
Can I ask what's so much hassle about upjetting and why youre so set against it? Even to the point of creating way more work for yourself

Mike

Mike, i'm not very experienced with carburetors. The original airbox is extremely large and takes up lots of space. The bike was made in the 70's, they dont make parts for it anymore, and the bike isnt very common in australia from what i've heard, which means finding second hand parts is a hassle. Even if i could get my hands on a new airbox, or a bigger jet, I just think that using a conical filter is so much simpler (for me at least). Anyway, what are your thoughts about the choke-like mechanism that i mentioned before? Would it work?
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Mikey3
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PostPosted: 10:03 - 05 May 2012    Post subject: Reply with quote

andresoccer10 wrote:
Mike, i'm not very experienced with carburetors. The original airbox is extremely large and takes up lots of space. The bike was made in the 70's, they dont make parts for it anymore, and the bike isnt very common in australia from what i've heard, which means finding second hand parts is a hassle. Even if i could get my hands on a new airbox, or a bigger jet, I just think that using a conical filter is so much simpler (for me at least). Anyway, what are your thoughts about the choke-like mechanism that i mentioned before? Would it work?


I'm sure you could find a jet without too much hassle, or take the bike to a specialist, I'm sure there's one around.
As for the choke idea, I've no idea if that would work, I see your theory behind it, but its be a shit loada hassle, you've already got one butterfly in the carb (I think, not sure if its a slide or CV carb) and adding another will only complicate things.
Not to mention as you increase load on the engine you will have to constantly adjust the 'choke system' for every change in throttle position you have to allow more and less air. As the ratio will be constantly changing.
If you can make a choke system, I'm sure you could make an airbox which could house the standard air filter (which we found on ebay last time so they're not that hard to find)

Mike
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karthead
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PostPosted: 10:15 - 05 May 2012    Post subject: Reply with quote

Mikey3 wrote:
I'm sure you could find a jet without too much hassle, or take the bike to a specialist

Not to mention as you increase load on the engine you will have to constantly adjust the 'choke system' for every change in throttle position you have to allow more and less air. As the ratio will be constantly changing.

Mike


I was told that i could stick a pin in the jet to make the hole a bit bigger, would this work?

As for the choke idea. If the conical filter allows more air then the standard air box, this would mean that the air box is restricting air all the time at a constant rate. All the choke mechanism is doing is closing the hole at a particular amount permanently to mimic the air flow of the airbox, therefore there would be no reason to adjust the choke mechanism according to the throttle position. (by the way, it is a slide carb).
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Mikey3
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PostPosted: 10:24 - 05 May 2012    Post subject: Reply with quote

andresoccer10 wrote:

I was told that i could stick a pin in the jet to make the hole a bit bigger, would this work?

As for the choke idea. If the conical filter allows more air then the standard air box, this would mean that the air box is restricting air all the time at a constant rate. All the choke mechanism is doing is closing the hole at a particular amount permanently to mimic the air flow of the airbox, therefore there would be no reason to adjust the choke mechanism according to the throttle position. (by the way, it is a slide carb).


No, the standard air filter is restricted in itself generally, the airbox may restrict the tiniest amount of air, but its primary purpose is to hold the air still-er than if it wasn't there.
I'm not clever enough to actually be able to tell you if it's actually a realistic idea, but I doubt it is.
Can you just not make another airbox if you can go through all this effort to make some questionable choke system. You're just sideswiping two 100% will work methods of dealing with your problem for a questionable idea, not to mention its more effort than almost both the proper methods put together.
You'd also have to find a way of measuring the ratio properly from the choked airflow to the fuel.

Mike
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wilz1234
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PostPosted: 10:27 - 05 May 2012    Post subject: Reply with quote

Choke idea seems like it would work, but it a lot more hassle than changing jets.

You'll probably find that the carb is made by a well known make, and parts like jets will be readily available.

Am i right in thinking this is actually a 2 stroke?
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karthead
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PostPosted: 10:35 - 05 May 2012    Post subject: Reply with quote

Mikey3 wrote:
You're just sideswiping two 100% will work methods of dealing with your problem for a questionable idea, not to mention its more effort than almost both the proper methods put together.

Mike

Okay, lets say that the choke system is out of the question. So i can or cant open up the hole in the existing jet? If this is out of the question also, would you recommend getting the airbox, or getting a bigger jet?
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karthead
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PostPosted: 10:37 - 05 May 2012    Post subject: Reply with quote

wilz1234 wrote:
Choke idea seems like it would work, but it a lot more hassle than changing jets.

You'll probably find that the carb is made by a well known make, and parts like jets will be readily available.

Am i right in thinking this is actually a 2 stroke?


Yeah its a 2-stroke. Kawasaki KE125 to be exact, and if it is important, the engine is going onto a go kart Razz So you think the choke idea would work? Well now im a bit more confused..
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Mikey3
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PostPosted: 10:39 - 05 May 2012    Post subject: Reply with quote

andresoccer10 wrote:
Mikey3 wrote:
You're just sideswiping two 100% will work methods of dealing with your problem for a questionable idea, not to mention its more effort than almost both the proper methods put together.

Mike

Okay, lets say that the choke system is out of the question. So i can or cant open up the hole in the existing jet? If this is out of the question also, would you recommend getting the airbox, or getting a bigger jet?


I'd personally recommend a bigger jet, I don't know if a needle will open the hole up, I'd personally just buy the size you need, like someone said, it probably has a known brand, in which case you could just order the size jet you require.
You'd also said the airbox was big and in the way, which is another reason to go for the jetting.
You'll gain a little performance but your fuel consumption will increase a little probably.

Mike
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karthead
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PostPosted: 10:43 - 05 May 2012    Post subject: Reply with quote

Mikey3 wrote:

I'd personally recommend a bigger jet, I don't know if a needle will open the hole up, I'd personally just buy the size you need

Mike

Alright then, by what amount would i increase the size of the jet would you reckon?
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lihp
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PostPosted: 10:48 - 05 May 2012    Post subject: Reply with quote

just change the bloody jet!

if the engine is out, it will take 1 min to remove carb, and 2 mins to replace jet.

Sticking a pin in, will open it up, but you will have to remove the jet to do it, or you'll get brass in the jet and block it.

If you're removing it, instead of guessing how much to force it open, then just fit a different size!

79 to 81 they sell jets
https://www.wemoto.com/bikes/kawasaki/ke_125_a7-a8/79-81/

76-78 they're here
https://www.wemoto.com/bikes/kawasaki/ke_125_a4-a6/76-78/
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