Resend my activation email : Register : Log in 
BCF: Bike Chat Forums


Idiot lights being fed direct from indicators

Reply to topic
Bike Chat Forums Index -> The Workshop
View previous topic : View next topic  
Author Message

Plasticpaddy
L Plate Warrior



Joined: 01 Jul 2012
Karma :

PostPosted: 03:19 - 01 Jul 2012    Post subject: Idiot lights being fed direct from indicators Reply with quote

Hi,

Loooong time lurker but never posted before, thankfully have not had much cause to visit the workshop section in the past. I have spent the last hour or so searching for answers to my particular question and seen that you guys are pretty good with electronic bits and pieces so hopefully you may find time to help.

This isn't really related to an LED light retrofit, hence the new thread.

My query: the dashboard has lights to show you when the indicator lights are on, it has both left and right indicators as opposed to just one single bulb telling you that either the left or the right indicators are on.

The circuit board that used to light these indicators on the dash has corroded and is not repairable by me (un-solderable flexi plastic PCB) so I am looking for a way to take a few wires piggy-backed from somewhere near the actual indicators in the headlight cluster to run two bulbs that I will glue in place in the dashboard.

Ideally I'd like to use cheap-as-chips white LED's and simply tap into the live wire for each indicator at the front light cluster and ground to a suitable point. I am unsure whether this would work or whether the extra current draw would cause all the lights to dim/stop working. I have ordered some LED's from ebay LED's from ebay with in-built resistors and leads which I can find a use for if not in this project.

I understand that an electronic flasher relay unit would help me if I was doing a full conversion, but in this case I only want to power a couple of LED's.

If anyone could provide some idea of what is the simplest way to get a couple of idiot-lights running on the dash I would be grateful. If it is just easier to get an electronic relay and fit LED's in the indicators and spur some extra LED's off for the dash then so be it. I'm probably making it seem more complicated than it is, but electronics always baffled me.

Thanks in advance,
Pads.
 Back to top
View user's profile Send private message You must be logged in to rate posts

StormCrow
Scooby Slapper



Joined: 14 Mar 2010
Karma :

PostPosted: 12:53 - 01 Jul 2012    Post subject: Reply with quote

You should be fine just running a 'spur' from the indicators to the LEDs - that's exactly what I've done on my GPZ500 for the built in idiot lights I've fitted to the cluster...
 Back to top
View user's profile Send private message You must be logged in to rate posts

Plasticpaddy
L Plate Warrior



Joined: 01 Jul 2012
Karma :

PostPosted: 15:41 - 03 Jul 2012    Post subject: Reply with quote

StormCrow wrote:
You should be fine just running a 'spur' from the indicators to the LEDs - that's exactly what I've done on my GPZ500 for the built in idiot lights I've fitted to the cluster...


Ah good, gives me some hope. I have the LED's with me now so if it ever stops raining I'll spend an hour or two buggering about with it.

Cheers.
 Back to top
View user's profile Send private message You must be logged in to rate posts

stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
Karma :

PostPosted: 16:05 - 03 Jul 2012    Post subject: Reply with quote

You can buy 12v LED lights with flying leads attached which are ready to "plug and play" on your bike.

So all you need to do is find the wires that are already coming into the dash (there will be a big connector block somewhere). Then you have the option of cutting this wire and attaching the LED flying wire to it or just soldering the flying wire into the original connector.

I wouldn't recommend the latter for most things but LEDs are very forgiving of a less than perfect connection.

Remember LEDs are true diodes and therefore directional, check you have the polarity correct before proceeding too far.

You can get bezels that the LED will snap into the back of for a very neat finish.

Be aware, they can easily be WAY too bright. I did the whole dash on my VFR with LEDs and had to paint the top half of most of them black to stop them dazzling me.

Mine was the same problem, a rotted flexi PCB. I'd do it neater next time but it's still working well.
https://i48.photobucket.com/albums/f216/stinkwheel/clockwire.png
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
 Back to top
View user's profile Send private message You must be logged in to rate posts

moonzoomer
World Chat Champion



Joined: 01 Jul 2012
Karma :

PostPosted: 16:47 - 03 Jul 2012    Post subject: Reply with quote

For your intrest, this product called conductive paint is useful when repairing flexible PCB, its very cheap and easy to use.
https://www.ebay.co.uk/itm/CONDUCTIVE-SILVER-PAINT-CAR-DEMISTER-REPAIR-PAINT-/110907861539?pt=UK_BOI_Electrical_Components_Supplies_ET&hash=item19d29faa23
 Back to top
View user's profile Send private message You must be logged in to rate posts

Plasticpaddy
L Plate Warrior



Joined: 01 Jul 2012
Karma :

PostPosted: 17:09 - 03 Jul 2012    Post subject: Reply with quote

Thanks for taking the time to post this Stink, your old PCB looks pretty similar to mine. I imagine it took you a while to make such a complete rewire of it, looks so much easier to maintain now. God knows why they put such crappy PCB's in there and (in my case anyway) offer no protection from moisture. I wouldn't mind so much if you could buy them second hand but parts for my bike are like rocking horse sh*te at the best of times.

In your case were the wires at the indicator cluster the same colours as at the dash wiring harness? My wiring loom looks standard but is wrapped in tons of electrical tape so I think I'm going to have to tear it all off to trace the cables properly. Deep joy.

On the plus side I've just managed to get a couple of fairing panels off that were giving me all sorts of grief and I can now swap out all the hoses and clean the carb, so at least she'll run a bit better mechanically. My next house definitely needs to have a garage so I'm not annoying my missus with bike parts all over the kitchen floor Neutral
 Back to top
View user's profile Send private message You must be logged in to rate posts

andy_uk
World Chat Champion



Joined: 13 Aug 2011
Karma :

PostPosted: 17:12 - 03 Jul 2012    Post subject: Reply with quote

moonzoomer wrote:
For your intrest, this product called conductive paint is useful when repairing flexible PCB, its very cheap and easy to use.
https://www.ebay.co.uk/itm/CONDUCTIVE-SILVER-PAINT-CAR-DEMISTER-REPAIR-PAINT-/110907861539?pt=UK_BOI_Electrical_Components_Supplies_ET&hash=item19d29faa23


+1 for this!
As well as one of these before using the paint : https://www.ebay.co.uk/itm/Fiberglass-Pen-Fibre-Pencil-Abrasive-Cleaning-PCBs-Etc-/190384502242?
After cleaning and repairing the tracks, coat the PCB with a water-based varnish and let it dry thoroughly before powering it back up.
____________________
Aprilia Classic 125, GS500E, ER5-A1, ER5-C4, ER6 & an XJ6 project frame...
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

Plasticpaddy
L Plate Warrior



Joined: 01 Jul 2012
Karma :

PostPosted: 17:40 - 03 Jul 2012    Post subject: Reply with quote

moonzoomer wrote:
For your intrest, this product called conductive paint is useful when repairing flexible PCB, its very cheap and easy to use.
https://www.ebay.co.uk/itm/CONDUCTIVE-SILVER-PAINT-CAR-DEMISTER-REPAIR-PAINT-/110907861539?pt=UK_BOI_Electrical_Components_Supplies_ET&hash=item19d29faa23


Thanks for this Moonzoomer, looks pretty good. I will try hacking into the harness and splicing wires first but will buy a bottle of this stuff anyways as it looks handy to have around the house. I was wracking my brain trying to figure out how to fix the PCB and never even thought of trying to find something like this.

Cheers.
 Back to top
View user's profile Send private message You must be logged in to rate posts

Plasticpaddy
L Plate Warrior



Joined: 01 Jul 2012
Karma :

PostPosted: 17:56 - 03 Jul 2012    Post subject: Reply with quote

andy_uk wrote:

+1 for this!
As well as one of these before using the paint : https://www.ebay.co.uk/itm/Fiberglass-Pen-Fibre-Pencil-Abrasive-Cleaning-PCBs-Etc-/190384502242?
After cleaning and repairing the tracks, coat the PCB with a water-based varnish and let it dry thoroughly before powering it back up.


Cool, a bit like wire wool but in pen form I guess? You guys are making the PCB repair sound viable now, and I hadn't given it much thought beyond 'its buggered, lets get the cutters out'.

I will look into water based-varnish and I'm guessing it would be something like what they use to glaze pottery or decorative woodwork? I can probably get a small tin from a hobby shop.

Really appreciate all the advice coming in, thanks all for your time.
 Back to top
View user's profile Send private message You must be logged in to rate posts

andy_uk
World Chat Champion



Joined: 13 Aug 2011
Karma :

PostPosted: 18:35 - 03 Jul 2012    Post subject: Reply with quote

Plasticpaddy wrote:

Cool, a bit like wire wool but in pen form I guess?

Actually glass-fibre (wire wool could break up and cause short circuits) but yes, very similar in the way it works.

Plasticpaddy wrote:

I will look into water based-varnish and I'm guessing it would be something like what they use to glaze pottery or decorative woodwork? I can probably get a small tin from a hobby shop.

Yes, Humbrol do one. It could also be labelled as acrylic varnish (or similar). Somewhere like Hobbycraft etc would also sell this.

I repaired my home burglar alarm like this a few years ago and it's still working fine.
Smile


//edited to ask : Whereabouts are you? If you're local I could always give you a help.
____________________
Aprilia Classic 125, GS500E, ER5-A1, ER5-C4, ER6 & an XJ6 project frame...
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

Plasticpaddy
L Plate Warrior



Joined: 01 Jul 2012
Karma :

PostPosted: 19:32 - 03 Jul 2012    Post subject: Reply with quote

andy_uk wrote:

//edited to ask : Whereabouts are you? If you're local I could always give you a help.


I'm in Croydon, SE London. I'll be OK with this I think, thanks for the offer though.

Since these last few suggestions have come in I've taken the speedo out of the bike to have a proper look and its in a pretty sad state in places. As well as the 2 indicator bulbs there are also 3 or 4 bulbs that provide illumination to the clocks and surroundings, none of which work. I'd love to tackle this and get them all up and running again.

https://i18.photobucket.com/albums/b119/plinky_plonky/speedo2.jpg
https://i18.photobucket.com/albums/b119/plinky_plonky/speedo1.jpg

Seems like I have a bit of a job ahead of me. Thanks again for the help.
 Back to top
View user's profile Send private message You must be logged in to rate posts

Plasticpaddy
L Plate Warrior



Joined: 01 Jul 2012
Karma :

PostPosted: 18:42 - 07 Jul 2012    Post subject: Reply with quote

Update, for those of you who are interested my progress so far:

So it turns out that motorbike electrics are fairly straight-forward, even I can understand them. I’ve discovered some amateur electrical work done before my time that looks like some sort of immobiliser/remote start that has since been removed. Probably best not to go near it.

https://i18.photobucket.com/albums/b119/plinky_plonky/speedo4.jpgI tried the silver paint idea and managed to get the high beam indicator working solidly again. Sadly the dash illuminator lights don’t seem to work, they are grounded by the longest track of degraded copper and my attempts to fix it don’t seem to have worked. Shame. I have a crappy multimeter but checking for continuity with it seems to be asking too much. I will leave the PCB intact for now and just try to fix what isn’t working.

https://i18.photobucket.com/albums/b119/plinky_plonky/speedo3.jpgSo back to the original idea of splicing LED’s into the wiring harness. As you can see I have glued some LED’s into where the idiot lights should be and to keep it all demountable I have used some molex connectors I found on ebay to make a new harness. I will wire some more LED's into the headlight circuit to act as dash illumination at night. Sould be simple enough.

I will cut, spur, and re-solder the harness on the bike and cover the work with some heatshrink tubing I got from maplin. This should keep it all neat and simple for maintenance and for future owners to understand.

Unless I hit any problems I won't report back on this, it's a lot simpler than I thought it would be and the help from you guys was invaluable so thanks once aqgain.

Cheers,
Pads.
 Back to top
View user's profile Send private message You must be logged in to rate posts
Old Thread Alert!

The last post was made 13 years, 166 days ago. Instead of replying here, would creating a new thread be more useful?
  Display posts from previous:   
This page may contain affiliate links, which means we may earn a small commission if a visitor clicks through and makes a purchase. By clicking on an affiliate link, you accept that third-party cookies will be set.

Post new topic   Reply to topic    Bike Chat Forums Index -> The Workshop All times are GMT
Page 1 of 1

 
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You cannot attach files in this forum
You cannot download files in this forum

Read the Terms of Use! - Powered by phpBB © phpBB Group
 

Debug Mode: ON - Server: birks (www) - Page Generation Time: 0.09 Sec - Server Load: 1.36 - MySQL Queries: 14 - Page Size: 80.19 Kb