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GSX-R Problem Diagnosis (Competition?)

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Paulington
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PostPosted: 22:44 - 05 Jan 2013    Post subject: GSX-R Problem Diagnosis (Competition?) Reply with quote

Hey all.

I have had a problem with my GSX-R the past week or so and I am posting here to see if anyone has any ideas what could be wrong with it? Maybe you've heard something like this with my model/year of bike before or something along those lines.

My bike is a 2008 GSX-R1000 K7 with a Power Commander III with a custom engine map and a full titanium Akrapovic race system. I have tried changing the Power Commander III to the standard map by the way and it didn't make any difference that I could feel I don't think.

Also, the GSX-R is booked to go in next Tuesday so chances are I will know what the problem is on Tuesday/Wednesday but I just want to see if there are any common problems similar to this that anyone knows of.

Anyway, on to the problem..

When I start the bike, it seems to start and rev fine (not really checked static revving so can't remember too well). From then on, when I pull away I find I have to slip the clutch for a very long time as the bike feels as if it is going to cut out, it stutters.

Then, when I can/do let the clutch fully out I can then accelerate. However, if I try to accelerate, especially hard acceleration, it does the same kind of stuttering again, almost like the bike is hesitating.

Eventually it clears up as I rev, but it can come in intermittently at almost any point in the rev range or so it feels. It does it accelerating almost all the time no matter how hot/cold the bike is or what gear I am in, seemingly.

Anyway, it seems to feel worst during the initial pull-away, from the lights for example or when slowing to a stop, just before the lights, for example. This means I have to slip the clutch like crazy to prevent it cutting out.

It started doing this after a service and just seemed to come on suddenly.

So, any ideas guys? If one of you is absolutely certain or near-certain what it is I will try and sort it myself including pictures. If not I will just wait until Tuesday and post what the issue was.

Any help is greatly appreciated guys, cheers!

Paul.
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"Four wheels move the body, two wheels move the soul."
Current Vehicles: '89 Kawasaki KDX200, '99 Yamaha XV535, '00 Honda ST1100 Pan-European, '08 Suzuki GSX-R1000, '08 Mitsubishi Lancer GS4 2.0 TDCi, '15 BMW 1 Series 116d Sport Turbo.
CBT: 27/08/08. Theory: 04/09/09. Module 1: 16/09/09. Module 2: 01/10/09.
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Pockets
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PostPosted: 00:36 - 06 Jan 2013    Post subject: Reply with quote

Last week my K2 GSXR 750 was misfiring but not all the time, only at certain revs, once out on the road giving it plenty of revs it was fine but pulling away from junctions/traffic lights was a nightmare as it kept stalling.

I replaced the plugs and removed the power commander, jobs a good'un and it runs great now, I'd certainly recommend the plugs first though (I could have probably kept the power commander in but it seemed pointless for my bike), were they even changed on the service? if not has somebody not reconnected something like a coil properly or one of the small hoses or one of the sensors on the airbox? coil packs are known to break down on GSXRs but I'd start with looking at the plugs and then looking at the power commander, since you have a full Akra system I don't think it's as simple as my choice of removing mine (standard exhaust) but certainly re-load the correct map for the exhaust you have.


Last edited by Pockets on 00:56 - 06 Jan 2013; edited 3 times in total
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lllN30lll
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PostPosted: 00:42 - 06 Jan 2013    Post subject: Reply with quote

easy answer, you're clutch is on the way out/gone.

Explain your problem to a local bike shop and they'll tell you the same and give you a price.

*edit, Pockets banging a random question in confused me.
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Pockets
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PostPosted: 00:50 - 06 Jan 2013    Post subject: Reply with quote

lllN30lll wrote:
easy answer, you're clutch is on the way out/gone.

Explain your problem to a local bike shop and they'll tell you the same and give you a price.

*edit, Pockets banging a random question in confused me.


It was this particular line that interested me:
Paulington wrote:
It started doing this after a service and just seemed to come on suddenly.
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Paulington
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PostPosted: 01:09 - 06 Jan 2013    Post subject: Reply with quote

lllN30lll wrote:
easy answer, you're clutch is on the way out/gone.

Explain your problem to a local bike shop and they'll tell you the same and give you a price.

*edit, Pockets banging a random question in confused me.

Well, I can't see this being the issue?

The clutch isn't snatchy, nothing I've noticed.

Also, it came on suddenly after a service, I mean suddenly. No issues at all, running like a peach and then when I pick it up from the service I ride it home, no issues, start it up three days later and boom, the issue is there. I've never had a clutch go that suddenly or feel like this when "going".

Whatever the problem is it can't be fuel injection related otherwise the FI light would be coming on, although I don't think this would register something like a partially blocked fuel filter that starves the FI system at certain revs? Like I said, when it comes to these types of things I am not mechanically minded at all, kart engines sure, bike engines? Not really!

The best way I can describe it is when it happens it feels like a two-stroke on a cold morning without the choke when you try and pull away hard, that hesitation and stutter that just clears itself after a little while except this persists and yet is intermittent. It is driving me up the wall. I will see if I can notice anything else about the bike tomorrow as I have it on a charger so I will take it out for a short ride and then use a paper clip or something to put the bike in "Dealer Mode" and check for any fault codes.

Thanks Pockets, I will try and get to the spark plugs tomorrow and yes, they were changed in the service for the same plugs (NGK Iridiums). I think the tank is low-ish on fuel so I will try and get the tank off and check that the HT leads are on correctly and if so I will check the plugs for colour/moisture/spark and depending on the outcome of that I will replace them. Yeah, going to load the custom exhaust map up again tomorrow. As for removing the PCIII it really shouldn't be doing anything untoward and I don't want to remove it as it's very well wired into the bike including attached to the rear subframe and it plus the relevant wires are cable tied to the rear subframe and further so I really want to avoid doing that if I can, thanks for the suggestion though, will see how it goes.

As for explaining the problem, well I am just dropping it into the dealer's with a quick explanation of the problem and they are usually pretty quick, getting it identified and sorted within the day and if it's fixable then usually fixed within two. I am just curious whether there is anyone that has experienced this sort of issue on their similar model/year GSX-R too.

It's really darn annoying, can't wait for it to be fixed! Crying or Very sad!

Thanks so far all.
____________________
"Four wheels move the body, two wheels move the soul."
Current Vehicles: '89 Kawasaki KDX200, '99 Yamaha XV535, '00 Honda ST1100 Pan-European, '08 Suzuki GSX-R1000, '08 Mitsubishi Lancer GS4 2.0 TDCi, '15 BMW 1 Series 116d Sport Turbo.
CBT: 27/08/08. Theory: 04/09/09. Module 1: 16/09/09. Module 2: 01/10/09.
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lllN30lll
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PostPosted: 01:33 - 06 Jan 2013    Post subject: Reply with quote

had a K7 1000 too mate, and it sounds like you're clutch is going, you didn't say what mileage service your bike is having, the norm is the mechanic will grease everything, change your oil, your plugs (depending) filter etc. I'm sure they won't take it out for a road test unless you actually tell them there's something wrong or they won't notice your clutch slipping.
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Paulington
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PostPosted: 01:45 - 06 Jan 2013    Post subject: Reply with quote

Hey N30.

Yeah I know you did, remember seeing pictures.

The bike had it's 11,000 mile service. It was oil, plugs, air filter, coolant plus a load of other small things like checking the chain tension/sprockets, lubricate things etc.

As far as I know all bikes having a service where I got mine done are road tested, even though it's only around the block.

Like I said, it just doesn't seem like a clutchy issue to me, although I will take a look see as best I can, will definitely find out next week though!
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"Four wheels move the body, two wheels move the soul."
Current Vehicles: '89 Kawasaki KDX200, '99 Yamaha XV535, '00 Honda ST1100 Pan-European, '08 Suzuki GSX-R1000, '08 Mitsubishi Lancer GS4 2.0 TDCi, '15 BMW 1 Series 116d Sport Turbo.
CBT: 27/08/08. Theory: 04/09/09. Module 1: 16/09/09. Module 2: 01/10/09.
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Pockets
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PostPosted: 01:47 - 06 Jan 2013    Post subject: Reply with quote

Who did the service? the dealer? whoever it was, have you raised the issue with them? you really ought to since it seems to have issues after the service and it's not fair that you need to pay the dealer money to investigate.

If it had plugs then that sort of blows my theory out of the water Confused however, when I did my plugs, two were loose to the point that I could unscrew them without using a ratchet on the socket, mistakes/piss poor workmanship does happen and there's a few pipes and sensors that need reconnecting when the airbox goes back on, I forgot to reconnect a small pipe and it ran, but not very cleanly. So I'd remove the plugs and do double check they have been changed.
When I removed my tank it was full of fuel so it won't leak once disconnected (you might get a dribble and theres a breather hose at the rear that might also dribble) it's very straight forward otherwise I think if you have the fuel tank stay/prop you might be able to do it without removing the tank.

I only mentioned that I removed my power commander as I felt no need for it since I'm not running an aftermarket exhaust or anything, but should you ever need to disconnect it you could just for testing as it's only two connector-blocks and you could leave the unit where it is on the bike.
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lllN30lll
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PostPosted: 01:57 - 06 Jan 2013    Post subject: Reply with quote

It could just be a coincidence that your clutch is slipping the same time you've taken it for a service, take it back and tell them your problems, a simple dyno run will tell you wether it's slipping or not.
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Paulington
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PostPosted: 02:08 - 06 Jan 2013    Post subject: Reply with quote

Hey all.

Well Pockets the people who did the service were the dealer I bought it from and they are by far the best dealers in Bristol, cheaper than Fowler's but do a much better job in my opinion.

As for notifying them, yeah, of course. :p.

Yeah, I am fairly sure I have a prop so hopefully I can get around not removing the tank entirely! Laughing! It may be a plug just not the actual plug itself, could be a loose HT lead or two? Like I said, will check everything quickly and if I don't find anything that fixes it off to the dealers it goes!

Well yeah N30, it could be a coincidence but I doubt it, sure correlation is not causation but it just seems too convenient and to me 11,000 miles just seems too small a mileage for the clutch to just suddenly start developing problems with no prior symptoms at all? I don't know. Like I said, it's going up Tuesday so will see then, just wanted to know if anyone had ever had a similar issue. Smile.

Cheers!
____________________
"Four wheels move the body, two wheels move the soul."
Current Vehicles: '89 Kawasaki KDX200, '99 Yamaha XV535, '00 Honda ST1100 Pan-European, '08 Suzuki GSX-R1000, '08 Mitsubishi Lancer GS4 2.0 TDCi, '15 BMW 1 Series 116d Sport Turbo.
CBT: 27/08/08. Theory: 04/09/09. Module 1: 16/09/09. Module 2: 01/10/09.
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