Resend my activation email : Register : Log in 
BCF: Bike Chat Forums


Dropping an engine

Reply to topic
Bike Chat Forums Index -> The Workshop
View previous topic : View next topic  
Author Message

TomGT
Spanner Monkey



Joined: 22 Apr 2012
Karma :

PostPosted: 22:17 - 13 Mar 2013    Post subject: Dropping an engine Reply with quote

Hi guys,

in a few weeks or so I'm gonna need to drop the engine out of the CBR to sort the gearbox out, I intend to do it solo. My question is is there an easier way to lower it? I don't like the idea of trying to balance it on the tiny point of a trolley jack, could I use something like this, to support the engine so I can remove the mounts, then lower it down in a controlled way to the floor?

It seems like a simple thing but someone must have had the same thought before Smile

Cheers
____________________
1992 ZXR 400
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

mentalboy
World Chat Champion



Joined: 05 May 2012
Karma :

PostPosted: 22:37 - 13 Mar 2013    Post subject: Reply with quote

I don't know if that type of scissor lift would drop low enough for your purposes. It may seem a bit daunting dropping a engine on a trolley jack but I've always found it a suitable method, don't forget that this is a 400 engine you're dropping and it doesn't weigh very much (relatively speaking).
It's the type of job where a second pair of hands is always useful to have around.
____________________
Make mine a Corona.
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

andym
World Chat Champion



Joined: 16 Nov 2010
Karma :

PostPosted: 23:42 - 13 Mar 2013    Post subject: Reply with quote

When I took the zxr engine out I just used a trolley jack and bit of rope. I took the pressure off the engine, loosened the bolts, tied the rope in a kind of pulley fashion, removed the jack and lowered it to the floor gently.

With the GPz I used the trolley jack, a mock up skateboard and a ratchet strap on the main beam in the garage. I lowered it enough to be just touching the skateboard, then lifted the whole frame over it.

There's always a way without expensive tools (either that or I'm just too cheap to buy them)
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
Karma :

PostPosted: 00:00 - 14 Mar 2013    Post subject: Reply with quote

Could you turn the whole bike upside down? (seen it done).

Otherwise, stick a big wooden block under the sump, drop the forks through the yokes until the engine is resting on the block, remove the engine mounting bolts then lift the frame back off the top of the engine.

This only works on a non-cradle type frame, like your bike has. The frame and running gear weighs fuck-all.
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
 Back to top
View user's profile Send private message You must be logged in to rate posts

steady eddie
Nova Slayer



Joined: 03 Sep 2006
Karma :

PostPosted: 01:09 - 14 Mar 2013    Post subject: Reply with quote

if you don't have an air gun or clutch holding tool, undo the flywheel and clutch basket nuts before you take the engine out. It's a lot easier to put the bike in gear and use the brakes Wink
A second pair of hands is a good idea though even if it's only ya judy Thumbs Up
____________________
Fz50>Ts185>Rd125Lc>Cb250n Superdream "Deluxe" (!)>Kmx200>Tdr250>Yzf600 Thundercat>
Current bikes: 1997 Fireblade RRV & 1989 KMX200
 Back to top
View user's profile Send private message You must be logged in to rate posts

Carl_steveo
World Chat Champion



Joined: 23 Jun 2008
Karma :

PostPosted: 01:16 - 14 Mar 2013    Post subject: Reply with quote

I was bit worried the first time I had to do it. I took the fairings and tank off mine leaving the wheels and engine in etc. I then lifted the bike a tiny amount and kicked a cardboard box full of crap (old blankets, newspaper etc) under the engine. I then lowered the bike back down, undone the bolts and lifted the frame off the engine. I would like to point out however mine is a 125 so easily lifted on your own. Thumbs Up
____________________
Current: Honda Nsr 125
Live: Sunderland
Luke "cant be arsed to read your post, but suck my balls anyway."
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

Paddy Blake
World Chat Champion



Joined: 29 Jun 2006
Karma :

PostPosted: 02:11 - 14 Mar 2013    Post subject: Reply with quote

What's wrong with the gearbox.?

On some bikes you can change the selectors and drum with out taking the engine out.
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

CarlosCBR
World Chat Champion



Joined: 12 Mar 2010
Karma :

PostPosted: 09:28 - 14 Mar 2013    Post subject: Reply with quote

Could you use the rear mount as a hinge? Undo the rest of the mounts, put a block of wood under the engine, pull the other mounts out and lower the front of the engine onto the wood. Then undo the last mount and slide the engine out.

How ive always done it on my old 125 when doing it solo without lifts etc.
____________________
https://www.youtube.com/watch?v=1OPv5mDPQ14

https://www.facebook.com/carl.simmonds.7
 Back to top
View user's profile Send private message Send e-mail Visit poster's website You must be logged in to rate posts
Old Thread Alert!

The last post was made 12 years, 340 days ago. Instead of replying here, would creating a new thread be more useful?
  Display posts from previous:   
This page may contain affiliate links, which means we may earn a small commission if a visitor clicks through and makes a purchase. By clicking on an affiliate link, you accept that third-party cookies will be set.

Post new topic   Reply to topic    Bike Chat Forums Index -> The Workshop All times are GMT
Page 1 of 1

 
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You cannot attach files in this forum
You cannot download files in this forum

Read the Terms of Use! - Powered by phpBB © phpBB Group
 

Debug Mode: ON - Server: birks (www) - Page Generation Time: 0.07 Sec - Server Load: 0.85 - MySQL Queries: 14 - Page Size: 57.97 Kb