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Sister Sledge |
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Sister Sledge World Chat Champion
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kramdra |
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kramdra World Chat Champion
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Fisty |
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Fisty Super Spammer
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kawashima |
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kawashima World Chat Champion
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M.C |
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M.C Super Spammer
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NJD |
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NJD World Chat Champion
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M.C |
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M.C Super Spammer
Joined: 29 Sep 2015 Karma :
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Posted: 23:44 - 15 Jan 2019 Post subject: |
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Didn't Bodytard have that same issue when he ended up replacing the engine? |
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Bhud |
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Bhud World Chat Champion
Joined: 11 Oct 2018 Karma :
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Posted: 00:26 - 16 Jan 2019 Post subject: |
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Replaced a spark plug with an even older one that still worked.
Silly me, I'd replaced the spark plugs about 8000 miles ago (or more), had taken them out and cleaned and regapped them only once during that time, then found (a few days ago) a strange intermittent running-on-3-cylinders problem that I finally nailed today. One spark plug had stopped firing because it was completely carburised because of a poor mixture setting (rich rich rich) and lots of very short journeys recently... Nobody's fault but mine. I mean, I did a perfect tune-up, balanced the carbs, cleaned and reset everything to factory spec but it was such a long time ago and I took everything for granted since then since the bike was always running and never out of action for more than a fortnight....
Reset mixture screw to Haynes spec (which was way out because of internet lore), cleaned pilot jet on the carb over the cold cylinder, and the enrichment circuit (made no difference). Then put an old spark plug in... Tested it and went for a proper thrash, and it worked a treat. New spark plugs ordered and will collect tomorrow evening, gap then fit. |
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Sister Sledge |
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Sister Sledge World Chat Champion
Joined: 17 Aug 2018 Karma :
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NutsyUk |
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NutsyUk Nearly there...
Joined: 22 Jun 2016 Karma :
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NJD |
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NJD World Chat Champion
Joined: 11 Mar 2015 Karma :
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Posted: 18:28 - 17 Jan 2019 Post subject: |
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Sister Sledge wrote: | Don't mess on if it's not needed! |
Or just read a workshop manual (if available) before fiddling to ensure you don't miss anything. My dash bulbs, brake light bulb and headlight all undo in three various ways.
..
Today I:
Cleaned all three calipers four days after last doing them thanks to yesterday's massive rain downfall covering everything in road salt, and adjusted the brake light.
Discovered one of the calipers has a stiffer than I'd like piston so will need stripping as soon as it warms up, and will hope I don't die before that time.
Wiped a bunch of road salt off the bike, and probably missed a load in the process.
.. and there's some more to do. The weather hasn't even been that bad but our road salt must be endlessly corrosive. Every winter I say I do nothing but clean the calipers and this years no different. No wonder I go through the routine of stripping and rebuilding them once a year. You'd need a workshop on the go if you did massive mileage at this time of year.
Question: What tool will push a stiff brake piston back into the body of the caliper? A G-Clamp, and if so what size is best (2 inch etc)?
I probably should have just lubed it with brake fluid or red rubber grease but spent an age pushing it in by hand, and yes I'm aware it should just slide into the caliper with ease. Just so I know for future use, and yes I have a caliper wind out tool but they're useless for pushing pistons back in. ____________________ The do it all, T̶h̶e̶ ̶b̶r̶o̶k̶e̶n̶ ̶o̶n̶e̶,̶ ̶T̶h̶e̶ ̶b̶i̶g̶ ̶l̶u̶m̶p̶,̶ ̶C̶h̶o̶n̶g̶ ̶N̶o̶o̶d̶l̶e̶ |
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Hong Kong Phooey |
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Hong Kong Phooey World Chat Champion
Joined: 30 Apr 2016 Karma :
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Posted: 20:53 - 18 Jan 2019 Post subject: |
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NJD wrote: |
Question: What tool will push a stiff brake piston back into the body of the caliper? A G-Clamp, and if so what size is best (2 inch etc)?
I probably should have just lubed it with brake fluid or red rubber grease but spent an age pushing it in by hand, and yes I'm aware it should just slide into the caliper with ease. Just so I know for future use, and yes I have a caliper wind out tool but they're useless for pushing pistons back in. |
Correct, it should push in by hand, but it won't be overly easy as you're shifting fluid in the reverse, a bit like using a lever at the wrong end. I just use a bit of wood to protect the pistons, or use the old brake pads, and lever apart with a large flat blade screwdriver.
If they're not sticking or dragging the pads in use then you're ok. ____________________
'81 CG125, '97 FZS600 : '99 CBR600F4, '09 KTM RC8 |
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NJD |
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NJD World Chat Champion
Joined: 11 Mar 2015 Karma :
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Posted: 23:24 - 18 Jan 2019 Post subject: |
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Hong Kong Phooey wrote: | Correct, it should push in by hand, but it won't be overly easy as you're shifting fluid in the reverse, a bit like using a lever at the wrong end. I just use a bit of wood to protect the pistons, or use the old brake pads, and lever apart with a large flat blade screwdriver.
If they're not sticking or dragging the pads in use then you're ok. |
They'll need rebuilding at first chance, but I suspect its because the piston hasn't been out beyond a certain length for a while. Most probably the lube has worn away and its hard to push back in because its dry. The seals are perfectly fine, as is the piston outer surface. Problem only occurred because I pumped it out against both brake pads (enough distance to clean a good portion of the outside of the piston but not enough for fluid to leak and pressure to be lost) for the first time in a while.
Will keep an eye on disc heat after rides for near future.
Just the weather preventing me from being interested in doing it, sods law. ____________________ The do it all, T̶h̶e̶ ̶b̶r̶o̶k̶e̶n̶ ̶o̶n̶e̶,̶ ̶T̶h̶e̶ ̶b̶i̶g̶ ̶l̶u̶m̶p̶,̶ ̶C̶h̶o̶n̶g̶ ̶N̶o̶o̶d̶l̶e̶ |
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redeem ouzzer |
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redeem ouzzer World Chat Champion
Joined: 06 Oct 2015 Karma :
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Posted: 21:30 - 19 Jan 2019 Post subject: |
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Not done anything myself but had first pics of new pipes back from Mick Abbey.
https://farm8.staticflickr.com/7873/32928527758_3997f3379c_h.jpg
https://farm8.staticflickr.com/7805/31862682667_b50c32630a_h.jpg
Unfortunately no dyno figures as yet as the bike has developed some sort of ignition fault and won't run for more than 30 seconds at a time hopefully it's just a plug / plug cap or wiring fault and nothing more sinister.
Basically longer headers (for midrange drive) and narrower cones tucked closer to the frame rails (for ground clearance on track) plus silly long cans (to appease circuit noise testing). ____________________ Be a REAL MAN! |
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zark |
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zark Trackday Trickster
Joined: 18 Dec 2013 Karma :
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Posted: 14:21 - 21 Jan 2019 Post subject: |
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took sprocket cover off as didn't feel quite right when riding...
found sprocket nut and washer missing.
FFS... 2nd one i've lost in as many years! at least i don't need to buy an impact gun to get them off!
found a new kit i had laying around and refitted with a good splodge of threadlock and torqued up. New washer bent over - again...! Now ordered 3 more off wemoto as they're cheap at the mo. Welding the bugger on seems like a good idea now!
Ran it up warm up and change the oil and noticed exhaust coming out both ends of the (original) end can. Would a high temp silicon bodge work for a while? Don't know how long i'm keeping this one due to the ULEZ for pre 07 bikes.
(FZS600 - 2003 on 72k miles) ____________________ CBT - Oct 13. Theory - July 14. Mod 1 & 2 - June 15.
Rides a Fazer like an idiot... Edit: Now ride a Fazer Thou... |
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Tankie |
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Tankie Crazy Courier
Joined: 24 Feb 2017 Karma :
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ThunderGuts |
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ThunderGuts World Chat Champion
Joined: 13 Nov 2018 Karma :
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Posted: 15:58 - 21 Jan 2019 Post subject: |
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Technically this happened on Saturday, but did this to my ER-5;
- washed and re-applied ACF50 (using the little pump bottle filled from a bulk container this time - works really well actually)
- Dealt with intermittent rear light (I think it was the bulb itself; the contacts were quite small compared with a spare bulb I had so swapped them over - all seems good now)
- Finally tightened up the "auto folding" right mirror so I can go above 50mph now without losing the use of that mirror (ended up taking the arm off and adapting the locking mechanism to work properly)
Here's a pic of the bike "bedding in" the ACF50 that got on the headers ____________________ TG. |
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pepperami |
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pepperami Super Spammer
Joined: 17 Jan 2010 Karma :
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Posted: 16:09 - 21 Jan 2019 Post subject: |
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Today I did ride out in that ffffrreeezing cold to take the Chinese pos for it’s MOT.
It passed with no advisory’s
While I was at teh’ shop, a rep from MCN was there and we had a bit of a chat.
Not that it will make a jot of difference, but I told him I’m bored of the newest superbike shoot outs and would prefer something a little more diverse like a revue of bikes that are not mainstream ie CCM, Sherco, Jawa and the like.
So if the next MCN is a Chinese bike special, you can blame me ____________________ I am the sum total of my own existence, what went before makes me who I am now! |
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Tierbirdy |
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Tierbirdy Spanner Monkey
Joined: 25 Jun 2014 Karma :
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Posted: 16:36 - 21 Jan 2019 Post subject: |
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Late christmas present to myself, got a set of Shad panniers & mounts for them.
https://i.imgur.com/UPxS2Gv.jpg
I was hoping to colour match the mid section of the panniers to the bike, but actually all black with the faux carbon highlight suits it nicely too I think. |
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kramdra |
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kramdra World Chat Champion
Joined: 28 Oct 2010 Karma :
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Serendipity |
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Serendipity World Chat Champion
Joined: 07 Jun 2006 Karma :
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Posted: 20:26 - 21 Jan 2019 Post subject: |
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Replaced front sprocket on the CBF1000.
I started to notice light clicks from the rear of the bike when accelerating. I've had this on both my old CBR6 and once before on the CBF1000. In those cases I replaced the whole chain and sprockets as a set. However this time I was convinced the chain had loads of life left. I run a Scottoiler on a relatively generous setting and almost never need to adjust the chain. I pretty much only adjust it if I remove the rear wheel for tyres or bearings.
The noises got steadily worse over a few weeks until I started having uncomfortable fantasies about snapping chains and smashed crankcases.
The rear sprocket was looking healthy so I popped off the front sprocket cover and found the front sprocket was badly worn. This is definitely what was causing the noise. I think it was so hooked it was catching the chain as it exited on the lower run.
Old vs new
https://i.imgur.com/xk8VgFuh.jpg
Picked up a new JT sprocket. The one that turned up was the rubber damped type, but I'm pretty sure that's the one I removed the last time. The last kit I put on only had the solid sprocket.
I just loosened the rear axle and pushed the wheel forward a little to release chain tension then swapped them over. Torqued everything back up to spec and adjusted and aligned the rear wheel.
Immediate difference. No noise and much less vibration, which to be honest I hadn't attributed to the final drive.
Then I read the Haynes manual and front sprocket check and replacement if worn is listed in the regular maintenance. So there you go. I should learn to RTFM.
The sprocket had done over 36,600 miles although could have done with replacing about 1000 miles ago. We'll see if the chain outlives the bike.
Chain oilers. They do a decent job. ____________________ 2007 CBF1000-ABS - Commuter heaven | 1994 CBR600FR - Awaiting defibrillation |
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FretGrinder |
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FretGrinder World Chat Champion
Joined: 29 Jul 2010 Karma :
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Posted: 22:51 - 21 Jan 2019 Post subject: |
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Serendipity wrote: | Replaced front sprocket on the CBF1000.
I started to notice light clicks from the rear of the bike when accelerating. I've had this on both my old CBR6 and once before on the CBF1000. In those cases I replaced the whole chain and sprockets as a set. However this time I was convinced the chain had loads of life left. I run a Scottoiler on a relatively generous setting and almost never need to adjust the chain. I pretty much only adjust it if I remove the rear wheel for tyres or bearings.
The noises got steadily worse over a few weeks until I started having uncomfortable fantasies about snapping chains and smashed crankcases.
The rear sprocket was looking healthy so I popped off the front sprocket cover and found the front sprocket was badly worn. This is definitely what was causing the noise. I think it was so hooked it was catching the chain as it exited on the lower run.
Old vs new
https://i.imgur.com/xk8VgFuh.jpg
Picked up a new JT sprocket. The one that turned up was the rubber damped type, but I'm pretty sure that's the one I removed the last time. The last kit I put on only had the solid sprocket.
I just loosened the rear axle and pushed the wheel forward a little to release chain tension then swapped them over. Torqued everything back up to spec and adjusted and aligned the rear wheel.
Immediate difference. No noise and much less vibration, which to be honest I hadn't attributed to the final drive.
Then I read the Haynes manual and front sprocket check and replacement if worn is listed in the regular maintenance. So there you go. I should learn to RTFM.
The sprocket had done over 36,600 miles although could have done with replacing about 1000 miles ago. We'll see if the chain outlives the bike.
Chain oilers. They do a decent job. |
Funnily enough I had the same clicking sounds on my CBF 1000 when the chain and sprockets were in a worn condition, I ran a scottoiler too and found around 25k was around the limit for me. ____________________ Yamaha MT-09
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Riejufixing |
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Riejufixing World Chat Champion
Joined: 24 Jun 2018 Karma :
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kramdra |
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kramdra World Chat Champion
Joined: 28 Oct 2010 Karma :
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thx1138 |
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thx1138 World Chat Champion
Joined: 06 Oct 2005 Karma :
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Posted: 19:00 - 22 Jan 2019 Post subject: |
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quick chain lube yesterday
spent ages looking for front sprocket cover after id done, gave up
today i remembered I only removed one bolt and rotated it out of the way and it is still on the bike |
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Old Thread Alert!
The last post was made 5 years, 88 days ago. Instead of replying here, would creating a new thread be more useful? |
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