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recman |
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recman World Chat Champion
Joined: 26 Mar 2012 Karma :
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Posted: 18:50 - 06 Aug 2020 Post subject: |
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Nobby the Bastard wrote: |
Did you add the manufacturers recommended level of oil? |
Mixed with a dash of factor 30. |
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Bhud |
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Bhud World Chat Champion
Joined: 11 Oct 2018 Karma :
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Posted: 19:50 - 06 Aug 2020 Post subject: |
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This isn't a bike but a piece of one. A crash-damaged fairing, possibly made by Powerbronze in the 80s, for several Kawasaki bikes. I'm quite pleased with how my fibreglass fairing repair turned out. A piece that holds it to the fairing subframe mount had broken off - this is now reattached, and has extra reinforcement backing from the back. Another piece was missing - this has now been filled with fibreglass matting and resin. There are a couple of little air holes in this filled area, but it's not going to be visible when fitted to a bike anyway. The part holding up the screen was cracked all the way through in one place - repaired from behind and crack filled in one place, and had a long (10cm-ish) crack just below the screen and above the headlight - repaired the same way.
It's ready for final sanding, before taking a coat of primer. The rubber bits have been removed and sprayed with black vinyl dye. When the primer is dry, I'll put these back on, along with the screen, and sell it along with the steel mounting bracket (which I've straightened out). I did this mostly to get some experience with using fibreglass.
https://i.ibb.co/41F8s87/fairing1.png
https://i.ibb.co/J52jbw3/fairing2.png
https://i.ibb.co/HKtc2zP/fairing3.png
https://i.ibb.co/NZy5Zdt/fairing4.png
https://i.ibb.co/xfJk9LT/fairing5.png
https://i.ibb.co/d7sZ3jK/fairing6.png
https://i.ibb.co/kxCPsDm/fairing8.png |
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pepperami |
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pepperami Super Spammer
Joined: 17 Jan 2010 Karma :
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Posted: 17:35 - 07 Aug 2020 Post subject: |
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Ironic isn’t it, half the time I’m/we’re moaning about how it’s to cold and damp to get the bike out to work on it.
Today I got the bike out to work on it and put it straight back in the garage because it’s just so dammed HOT! .
Maybe this evening when it cools down a bit?
EDIT: The fairing is all done .
It’s still tatty but complete and in usable condition .
Loosened off the brakes.
Took the chain out of its paraffin/white spirit soak, it’s been there for a week.
After a bit of a clean up , I reckon it’s saveable.
This is ‘Project Scrappy Hyosung’ so a salvaged chain is fine.
Tomorrow: tank & seat off, plugs out, & light oil down the plug holes.
I’ve had the battery on trickle charge for 48 hours, so we will see what the electrics are there.
I’ll try and post some pictures, however it’s not really that exciting. ____________________ I am the sum total of my own existence, what went before makes me who I am now! |
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wr6133 |
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wr6133 World Chat Champion
Joined: 31 Dec 2013 Karma :
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pepperami |
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pepperami Super Spammer
Joined: 17 Jan 2010 Karma :
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Easy-X |
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Easy-X Super Spammer
Joined: 08 Mar 2019 Karma :
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kramdra |
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kramdra World Chat Champion
Joined: 28 Oct 2010 Karma :
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pepperami |
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pepperami Super Spammer
Joined: 17 Jan 2010 Karma :
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Easy-X |
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Easy-X Super Spammer
Joined: 08 Mar 2019 Karma :
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Posted: 15:45 - 08 Aug 2020 Post subject: |
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pepperami wrote: | kramdra wrote: | If thats abs slurry, would have benefited from solid sheet and just a little slurry used as glue, stronger aswell as neater. |
No it’s Isopon p38 and aluminium mesh.
It’s REALLY bonded to the fairing well.
I did some patch tests before starting, and p38 did better than Gorilla epoxy and plumbers paste on my particular fairing.
However I also stuck a couple of very small non stressed chips back on with modelling glue very satisfactorily .
Improvise, adapt, and overcome the problem |
Looking forward to the end result ____________________ Husqvarna Vitpilen 401, Yamaha XSR700, Honda Rebel, Yamaha DT175, Suzuki SV650 (loan) Fazer 600, Keeway Superlight 125, 50cc turd scooter |
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blurredman |
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blurredman World Chat Champion
Joined: 18 Sep 2010 Karma :
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Posted: 16:30 - 08 Aug 2020 Post subject: |
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Found out both my cam chain tensioners were broken, the passive one in three parts.
https://cdn.bcf.44bytes.net/files/camchainguides.jpg ____________________ CBT: 12/06/10, Theory: 22/09/10, Module 1: 09/11/10, Module 2: 19/01/11
Past: 1991 Honda CG125BR-J, 1992 (1980) Honda XL125S, 1996 Kawasaki GPZ500S.
Current: 1981 Honda CX500B - 91k, 1987 MZ ETZ250 (bored to 295cc) - 38k, 1990 MZ ETZ251 - 49k, 1979 Suzuki TS185ER - 9k, 1973 MZ ES250/2 - 17k. |
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Fisty |
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Fisty Super Spammer
Joined: 11 Apr 2007 Karma :
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The Shaggy D.A. |
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The Shaggy D.A. Super Spammer
Joined: 12 Sep 2008 Karma :
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Posted: 18:55 - 08 Aug 2020 Post subject: |
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Fitted a pair of metalastic mirror mounts. They move the mirror further up so I see less of my elbow, but not taken it out yet to see if they reduce the vibes as advertised. ____________________ Chances are quite high you are not in my Monkeysphere, and I don't care about you. Don't take it personally.
Currently : Royal Enfield 350 Meteor
Previously : CB100N > CB250RS > XJ900F > GT550 > GPZ750R/1000RX > AJS M16 > R100RT > Bullet 500 > CB500 > LS650P > Bullet Electra X & YBR125 > Bullet 350 "Superstar" & YBR125 Custom > Royal Enfield Classic 500 Despatch Limited Edition (28 of 200) & CB Two-Fifty Nighthawk > ER5 |
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kramdra |
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kramdra World Chat Champion
Joined: 28 Oct 2010 Karma :
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Hong Kong Phooey |
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Hong Kong Phooey World Chat Champion
Joined: 30 Apr 2016 Karma :
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1198 |
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1198 World Chat Champion
Joined: 24 Jan 2013 Karma :
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pepperami |
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pepperami Super Spammer
Joined: 17 Jan 2010 Karma :
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Posted: 13:25 - 10 Aug 2020 Post subject: |
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Project ‘Scrapper Hyosung’
Today I chased electricity and did manage to get power to the console, front light, rear light, indicators, and the horn.
Yay!!
https://i.postimg.cc/MvZkRHwh/F6078483-5-AC8-48-D3-91-B5-45921-EC8-E7-EA.jpg
I discovered the engine is very sick and will have to come out .
Tank off and light oil down the plug-holes, just to act as a deterrent to corrosion/seizure.
It’s still touch & go as to whether this bike will become a scrapper/donor bike for my GT250R.
Either way it’s not a total loss. ____________________ I am the sum total of my own existence, what went before makes me who I am now! |
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FretGrinder |
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FretGrinder World Chat Champion
Joined: 29 Jul 2010 Karma :
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Fisty |
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Fisty Super Spammer
Joined: 11 Apr 2007 Karma :
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FretGrinder |
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FretGrinder World Chat Champion
Joined: 29 Jul 2010 Karma :
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Posted: 19:11 - 10 Aug 2020 Post subject: |
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Ground a 10mm socket down on the outer circumference so I could tighten my mirror up to stop it folding in on itself at anything past 30 mph.
https://i.postimg.cc/7ZzjgK7W/IMG-20200810-WA0004.jpg ____________________ Yamaha MT-09
ಠ_ಠ |
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Bhud |
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Bhud World Chat Champion
Joined: 11 Oct 2018 Karma :
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Posted: 19:40 - 10 Aug 2020 Post subject: |
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Fibreglass repairs done, and fairing reassembled and primed and roughly sanded, ready for the next owner. There's no body filler in this - just fibreglass matting and resin. It will need further sanding and painting and clear coat before it can be used, but it's ready.
https://i.ibb.co/CbJJy6x/right-small.png[/url]
Would like to see it coming the other way, on the road.
https://www.youtube.com/watch?v=Bx51eegLTY8 |
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Hong Kong Phooey |
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Hong Kong Phooey World Chat Champion
Joined: 30 Apr 2016 Karma :
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Posted: 22:18 - 11 Aug 2020 Post subject: |
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Fixed the issue that was causing the fuel injection fuse to blow.
https://i.postimg.cc/g2c0XzdD/20200811-182604.jpg
Should be nice and easy to see ____________________
'81 CG125, '97 FZS600 : '99 CBR600F4, '09 KTM RC8 |
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Kawasaki Jimbo |
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Kawasaki Jimbo World Chat Champion
Joined: 09 Oct 2015 Karma :
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NJD |
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NJD World Chat Champion
Joined: 11 Mar 2015 Karma :
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Posted: 23:28 - 11 Aug 2020 Post subject: |
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Hong Kong Phooey |
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Hong Kong Phooey World Chat Champion
Joined: 30 Apr 2016 Karma :
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Campbell SOUP |
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Campbell SOUP Two Stroke Sniffer
Joined: 27 Jun 2020 Karma :
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Posted: 22:04 - 12 Aug 2020 Post subject: |
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Finished off putting new O-rings on the F4i's water pump assembly. Quick run around the block while there was a gap in the rain and she's running great and doesn't leave a smokescreen at red lights
I'm fairly sure the bike's running cooler now after putting new coolant in it.. the bike actually hovers around 80°C coolant temp where it's meant to (where the thermostat opens), before it would be 95+°C during normal riding. I can't imagine why, maybe at some point someone had put in 100% glycol with no water?
Either way, pretty pleased with the result! |
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Old Thread Alert!
The last post was made 3 years, 250 days ago. Instead of replying here, would creating a new thread be more useful? |
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