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Metal polishing tips.

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chris-red
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PostPosted: 12:34 - 31 Mar 2015    Post subject: Metal polishing tips. Reply with quote

I'm polishing up a piece of Aluminium, he has some scratches/pits I wany to remove.

Anyway I bought a polishing kit, some years back I never used, untill now. It has 3 mops and 3 bars. The Instructions basically say work from hardest to softest mop and use the corresponding bar with each mop.

I'm still working on the hardest setting as some of this stuff is taking an age to remove. I just wondered if anyone has any tips on how to speed it up/get a good finish? How much of the bar should I be using? I started using a fair bit but it seems like now there is more than enough on the wheel.
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Dcwhite1984
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PostPosted: 13:21 - 31 Mar 2015    Post subject: Reply with quote

I have no experience of this myself, however i have a copy of this months Ride magazine which gives a step by step guide into aluminum polishing.

If i remember when i get home i will try and put pics up. Smile
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WD Forte
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PostPosted: 13:28 - 31 Mar 2015    Post subject: Reply with quote

On a related note we have been grinding some valves in recently and
my son noticed how good the paste was for polishing out deep scratches and crap from alloy.
Grinding paste followed by gentler abrasives may be worth considering
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Bikeless
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PostPosted: 13:30 - 31 Mar 2015    Post subject: Reply with quote

Wet sand it till the most deepest scratches are removed then polish it.
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mudcow007
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PostPosted: 13:59 - 31 Mar 2015    Post subject: Reply with quote

i can get stuff polished in work if you need it done

stuff comes out super mega super duper polished
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chris-red
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PostPosted: 14:09 - 31 Mar 2015    Post subject: Reply with quote

Thanks all will take the advice onboard.



mudcow007 wrote:
i can get stuff polished in work if you need it done

stuff comes out super mega super duper polished


Thanks for the offer I do appreciate it, but I want to do this myself. It's a piece from my project in the cycling forum and I want be able to say, I did that Very Happy
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Well, you know what they say. If you want to save the world, you have to push a few old ladies down the stairs.
Skudd:- Perhaps she just thinks you are a window licker and is being nice just in case she becomes another Jill Dando.
WANTED:- Fujinon (Fuji) M42 (Screw on) lenses, let me know if you have anything.
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Suntan Sid
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PostPosted: 14:17 - 31 Mar 2015    Post subject: Reply with quote

I'm no expert, I have had a go though.

For deep scratches I've worked my way up the scale of wet and dry finishing at 1200 before using mops and paste.

IME, overloading the mops is not the way to go all that happens is you tend to get a dirty finish.

Keep one mop with no polish whatsoever on it and only use it for a final polish, once you've gone through the range of pastes, with the other mops!
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WD Forte
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PostPosted: 14:26 - 31 Mar 2015    Post subject: Reply with quote

What are you driving the mops with?
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Pete.
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PostPosted: 22:04 - 31 Mar 2015    Post subject: Reply with quote

Mo powah! You need enough to get the part hot and to melt the polishing soap. If you can stall the mop without risking losing a digit - mo powah!
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c_dug
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PostPosted: 22:21 - 31 Mar 2015    Post subject: Reply with quote

Personally I start with a course grade wet and dry and work up to very fine emery or wet and dry before moving to metal polish (I use Carr, Day and Martin, but it's all much of a muchness). Also I only polish in straight lines. How course I start with depends on how bad what you're polishing is.

I have a decent supply between something like 80 wet and dry up to 4000 grade emery, don't mind popping a few sheets through your door if you like, just drop me a PM.

Actually I might even have a spare pneumatic polishing gun if you have a compressor.
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mudcow007
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PostPosted: 09:07 - 01 Apr 2015    Post subject: Reply with quote

this is what they use in my place

https://i25.photobucket.com/albums/c81/mudcow007/20130510_114516_zps684fdfae.jpg

https://i25.photobucket.com/albums/c81/mudcow007/20130510_114511_zps8c0da41d.jpg

an use bars of red & white stuff on the mop
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Dcwhite1984
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PostPosted: 09:47 - 01 Apr 2015    Post subject: Reply with quote

Completely forgot about this until this morning, had a meeting which ran on a bit last night.

i did take pics this morning however i took them on my phone and not sure they came out too well, but here they are anyway:

https://i1056.photobucket.com/albums/t372/dcwhite1984/92DB59C1-9810-4235-9B2B-6BDC6A8CE468_zps2rxjurrw.jpg

https://i1056.photobucket.com/albums/t372/dcwhite1984/5BD7588D-4E35-431C-A7EC-7B18A0ACF68B_zpsiroou4kh.jpg

https://i1056.photobucket.com/albums/t372/dcwhite1984/9D8B1BEB-08C9-49A3-B4AB-D8AA4095D248_zpshadp0suz.jpg

And that was it, alternatively if these haven't come out too well PM me your address and ill post you the mag. Smile

Note - sorry about the rotation of the image, I'm a bit of a techno-phobe managed to rotate them online but didn't work when posting. As im at work haven't got time to sort it out.
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UncleFester
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PostPosted: 15:29 - 01 Apr 2015    Post subject: Reply with quote

Got 4 wheels like this.

https://i104.photobucket.com/albums/m172/unclebloodyfester/1596d99e.jpg

Worked from 100g to get down to the bottom of the worst marks then up through the grades to 2000g and then Megs NXT to get to this. Plenty of water to keep things clear - kitchen sink looked interesting for a few weekends.

https://i104.photobucket.com/albums/m172/unclebloodyfester/bd77d687.jpg

Took about 10 hours per wheel, all by hand - which was the challenge i set myself. If i was doing it again, i'd pay someone to do it or get a drill and set of mops etc.
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WD Forte
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PostPosted: 15:35 - 01 Apr 2015    Post subject: Reply with quote

Mo powah indeed
Pukka kit like Mudcows.
I tried using a 'kit' on a cordless drill.
Useless of course, elbow grease did better.
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chris-red
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PostPosted: 15:57 - 01 Apr 2015    Post subject: Reply with quote

c_dug wrote:
Personally I start with a course grade wet and dry and work up to very fine emery or wet and dry before moving to metal polish (I use Carr, Day and Martin, but it's all much of a muchness). Also I only polish in straight lines. How course I start with depends on how bad what you're polishing is.

I have a decent supply between something like 80 wet and dry up to 4000 grade emery, don't mind popping a few sheets through your door if you like, just drop me a PM.

Actually I might even have a spare pneumatic polishing gun if you have a compressor.


I'm sorted for Wet and dry, Thanks polishing gun somes interesting, I do have a compressor, how big a one do you need? I'll be hopefully sorting it this weekend, If I'm struggling I'll let you know.

Thanks all for the help.

I'm using a fairly decent corded drill, the part gets warm but I wouldn't say hot. I have been using it with the part in a vice and moving the drill round it it. I might try either using another drill we have that has a pillar mount. Or put the drill I have been using in the vice and hold the part.

Anyway here is the part as was.

https://i.ebayimg.com/00/s/MTIwMFgxNjAw/z/ch4AAOSwPhdU7cbf/$_57.JPG

I'll post pics of the Kit and how it looks now later.
____________________
Well, you know what they say. If you want to save the world, you have to push a few old ladies down the stairs.
Skudd:- Perhaps she just thinks you are a window licker and is being nice just in case she becomes another Jill Dando.
WANTED:- Fujinon (Fuji) M42 (Screw on) lenses, let me know if you have anything.
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ZRX61
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PostPosted: 19:17 - 01 Apr 2015    Post subject: Reply with quote

Using a drill is a good way to kill it, Drill bearings are designed for thrust loads, not side loads.
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chris-red
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PostPosted: 01:52 - 02 Apr 2015    Post subject: Reply with quote

https://img.photobucket.com/albums/v295/chris-red/D187EA3D-1AAD-45CE-A5A2-2E923A20DE56_zpsxrzvossa.jpg

https://img.photobucket.com/albums/v295/chris-red/E8209699-F841-4D02-8D62-A6B5776B0353_zps65tl8p1t.jpg

https://img.photobucket.com/albums/v295/chris-red/F265EFAF-0A3E-49D3-B7C6-23AC55164B33_zpsumpdlynd.jpg
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Well, you know what they say. If you want to save the world, you have to push a few old ladies down the stairs.
Skudd:- Perhaps she just thinks you are a window licker and is being nice just in case she becomes another Jill Dando.
WANTED:- Fujinon (Fuji) M42 (Screw on) lenses, let me know if you have anything.
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