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big transmission problem i cant figure out

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thangos
L Plate Warrior



Joined: 24 Oct 2015
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PostPosted: 18:00 - 24 Oct 2015    Post subject: big transmission problem i cant figure out Reply with quote

so 4 days ago i was riding on my chesterfield aprilia rs 125, when, downshifting rev matching into first gear at 7k rpms, engine braking worked for the first few seconds, but when i got back on the gas the bike acted like it was in neutral. neutral light wasnt on. eventually i came to a stop and the bike felt like it was stuck in neutral, although i could only go down 1 and up 5. you could feel the clutch slipping especially in higher gears. eventually i left the bike to some old fellow who offered to help, i came back the day later in case clutch plates were stuck but, sure enough, it was just like the day before. 2 days later i picked it up with a van and after getting it out of the van everything started working properly again. i was quite sure it was going to happen again and, as a matter of fact, 40 kms later, after releasing the clutch, it happened again. i found out that if i put the bike in neutral and roll it backwards eventually i will hear something snap and everything will work fine again for a while. anyways, today, with the help of my father, who is more mechanically inclined than me, we opened up the clutch casing, cleaned it, and my father limed something in the clutch case which was supposed to help solve the problem. instead, its got worse, it happens almost every 3kms now even while just giving it gas.
i want to add that im running 75w90 oil, with some 10w40 diesel oil added to it ( i was fairly certain that was what caused the problem in the first place, but i dont understand why rolling the bike backwards in neutral would help) more 10w40 oil was added today, which makes me even more convinced its that thats causing the problem, but still, wouldnt explain many other things.
i am really struggling to figure this out and it pains me i cant ride this wonderful bike, anyone has any ideas?
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Robby
Dirty Old Man



Joined: 16 May 2002
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PostPosted: 18:12 - 24 Oct 2015    Post subject: Reply with quote

Somewhat hard to work it out from that wall of text, but I think the concise version is that your clutch is slipping, or not engaging at all.

Obvious things first. Make sure the clutch level, cable, and actuating arm can move freely and you have the correct amount of free play in the cable.
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thangos
L Plate Warrior



Joined: 24 Oct 2015
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PostPosted: 18:18 - 24 Oct 2015    Post subject: Reply with quote

Robby wrote:
Somewhat hard to work it out from that wall of text, but I think the concise version is that your clutch is slipping, or not engaging at all.

Obvious things first. Make sure the clutch level, cable, and actuating arm can move freely and you have the correct amount of free play in the cable.

thing is, the clutch isnt slipping, at all. everything is adjusted perfectly. its just that, after a while riding, especially after pulling the clutch in and releasing it and sometimes even when just releasing the throttle, the bike will start acting like its in neutral, no power going to the rear wheel.
whats weird is that, if i stop, shift into neutral, roll the bike backwards for a while, gears start working again for a while.
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Nobby the Bastard
Harley Gaydar



Joined: 16 Aug 2013
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PostPosted: 18:44 - 24 Oct 2015    Post subject: Reply with quote

Does the apprilla have a slipper clutch?
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Old Git Racing
World Chat Champion



Joined: 08 Aug 2009
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PostPosted: 19:18 - 24 Oct 2015    Post subject: Reply with quote

Strip the clutch down, wash all the plates in petrol or replace the fibre plates then wash out the casing and refit the plates. Make sure the basket isn't badly notched and refill with the correct specified oil without any additional diesel.

OGR
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Undinist
Nearly there...



Joined: 08 Oct 2013
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PostPosted: 19:25 - 24 Oct 2015    Post subject: Reply with quote

That model is renowned for smoking - make sure you don't get down to the filter. Trade it in for an Alitalia one if you can, no smoking at all with those.
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Current bike: K1100RS. Previous: CD200, GSX250, GT550, VFR750, K100LT, K1100LT, R1100GS, R1150GS, ZZR1100, Hayabusa, RSV Mille, MV F4 750S, R1, ZX-10, KTM Adventure 950S
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Ariel Badger
Super Spammer



Joined: 02 Dec 2006
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PostPosted: 20:07 - 24 Oct 2015    Post subject: Reply with quote

Undinist wrote:
That model is renowned for smoking - make sure you don't get down to the filter. Trade it in for an Alitalia one if you can, no smoking at all with those.


I think you hit the nail on the head there Rolling Eyes
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thangos
L Plate Warrior



Joined: 24 Oct 2015
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PostPosted: 20:11 - 24 Oct 2015    Post subject: Reply with quote

ordered new clutch springs, clutch plates, 75w90 bardahl transmission oil, im basically gonna rebuild the clutch almost fully as soon as the parts get in, hoping that will solve the problem
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