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Petemate
Trackday Trickster



Joined: 13 Nov 2015
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PostPosted: 19:16 - 25 Nov 2015    Post subject: Carburettor for 233cc Honda Reply with quote

OK, so In have had it 'up to here' with the current VB carb on my LA250 Custom (based on the CM250C bike, and with the basic 233cc engine as on some CB250 Nighthawk and CD250U)
I have now had it to bits 3 times, ans still have the same problem, worse now the colder weather has set in. Cold start - instant with full choke. Once warmed up - goes like a bat out of hell, especially over 8k rpm. Does NOT like warming-up period, necessitating sitting with the revs at 2k for at least half a minute before dropping the choke down and setting off. Last two times I had the carb apart I gave it a good blast out with the air from my compressor, and those two tiny bleeds, which AFAIK are the progression passages, display nice jets of carb cleaner exiting them. The plugs show the mixture correct. I'm now out of ideas and I am now considering fitting a Mikuni carb. There are some on the bay but I need someone to advise the correct jetting for a Mikuni Vm 24 for a 250cc motor. I know that mine is not a 250, but a 233, but anything has to be an improvement on what I have now!!
Help
Pete
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Petemate
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PostPosted: 19:37 - 25 Nov 2015    Post subject: Reply with quote

PS
The piston is free in the dashpot, also it holds suction perfectly, ie with the unit upside down I can hold the piston and the dashpot stays without dropping off. All the jets are clear, all the holes pass carb cleaner on both the main and needle jets. The fuel level is correct. I have the idle mixture screw set at 1 3/4 out but both my manuals have different settings. I have tried both 1 3/4 and 2 1/2 - no difference. The air filter is clean and lubed with light oil. Consumption is roughly 80 mpg, and from the spark plug electrode colours the jetting looks like it is correct. The jet sizes are as listed in the CMSL data for the carb.
H-E-L-P!
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Teflon-Mike
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PostPosted: 20:12 - 25 Nov 2015    Post subject: Reply with quote

Sounds like you have the wampy pseudo CV with cam and vacuum lifted slide. Efkin orrible thing, stick it in the bin, if it is!
'Propper' CV's, used paired on the CD250U, aren't so bad, but a PITA when they go wrong, and cheaper to replace with Chinky Copies than overhaul properly, due to bonded diaphragm.

I presume you have the single carb on a branch manifold rather than a twin-set-up?

26mm PD as sold for chinky CG engines etc; Should be direct swap, just make sure rubber O-rings are good and ft gaskets were appropriate. Jet as book for CB250 Nighthawk.

Twin 24-pd's off a CB125 Super-Dream also fit; but rubber stubs for them are getting like Hens-teeth; as jetted for the 'dream, they work remarkably efficaciously on the bigger engine's.... allegedly
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Petemate
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PostPosted: 10:14 - 26 Nov 2015    Post subject: Reply with quote

Teflon-Mike wrote:
Sounds like you have the wampy pseudo CV with cam and vacuum lifted slide. Efkin orrible thing, stick it in the bin, if it is!
'Propper' CV's, used paired on the CD250U, aren't so bad, but a PITA when they go wrong, and cheaper to replace with Chinky Copies than overhaul properly, due to bonded diaphragm.

I presume you have the single carb on a branch manifold rather than a twin-set-up?

26mm PD as sold for chinky CG engines etc; Should be direct swap, just make sure rubber O-rings are good and ft gaskets were appropriate. Jet as book for CB250 Nighthawk.

Twin 24-pd's off a CB125 Super-Dream also fit; but rubber stubs for them are getting like Hens-teeth; as jetted for the 'dream, they work remarkably efficaciously on the bigger engine's.... allegedly


Cheers Mike for the quick response. Mine is indeed the one you so accurately describe. Shame they weren't designed as simply as the basic SU ones I used to work on when I was in Rectification in Cowley at the (then) BL factory.

Is this what you are advising?

https://www.ebay.co.uk/itm/26mm-PD26JN-Motorcycle-Carburetor-Carb-For-Suzuki-EN125-GS125-GN125-Carburettor-/181342362481?hash=item2a38d8db71:g:4HQAAOxyeR9TGBzn

Only concern is the angle of the float bowl fitment. Is that for engines which are inclined?
Ta
Pete
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Teflon-Mike
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PostPosted: 19:55 - 26 Nov 2015    Post subject: Reply with quote

No.
I have no idea what that is. It SAYS its a PD series carb... but it's a CV!

Try something like this:
https://www.ebay.co.uk/itm/For-The-Honda-CG125-Carburettor-Carb-Carby-48mm-Mounting-38mm-Air-Intake-/172000578728?hash=item280c088ca8:g:czQAAOSwZVhWSZWl
It's a plain slide-carb... you Know like those nice chaps at AMAL used to make, that makes the Skinners Union items look positively 'space age'! Even possibly the remote float-bowl one with a leaky hose to the main-jet! I had on my Moggy Pick-Up...

Cowly QC Rework eh? I'm surprised you ever want to see a spanner again! Ex Lucas here.
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Petemate
Trackday Trickster



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PostPosted: 21:21 - 26 Nov 2015    Post subject: Reply with quote

Teflon-Mike wrote:
No.
I have no idea what that is. It SAYS its a PD series carb... but it's a CV!

Try something like this:
https://www.ebay.co.uk/itm/For-The-Honda-CG125-Carburettor-Carb-Carby-48mm-Mounting-38mm-Air-Intake-/172000578728?hash=item280c088ca8:g:czQAAOSwZVhWSZWl
It's a plain slide-carb... you Know like those nice chaps at AMAL used to make, that makes the Skinners Union items look positively 'space age'! Even possibly the remote float-bowl one with a leaky hose to the main-jet! I had on my Moggy Pick-Up...

Cowly QC Rework eh? I'm surprised you ever want to see a spanner again! Ex Lucas here.


Ta Mike. I mistakenly thought the PD was reference to a diaphragm, particularly as you advised jetting as per 250 Nighthawk. So is it that I can fit main and pilot Jets the same size as the 'Hawk ones, even though parts details show the diaphragm type carb? Also where would I be able to get the jets? Also I can see that I would have to make up an adaptor to convert the flange to a spigot. Help appreciated!

At Cowley I was in the department nicknamed 'Tuning'. This was where we did anything from a simple engine adjustment right up to full wiring harness changes, engine and/or gearbox changes, Hydro, fuel and brake pipe replacements etc etc. It was in a nice workshop on the corner of Hollow Way and Garsington Road, which recently for some years was one of the Post Office sorting buildings.
Great fun. But I digress....
Pete

PS assuming I obtain a #110 (CMSL info for main jet for 250 Nighthawk) of the correct thread size, what about the needle? Suck & see with plug drop checks from varying speeds from 20 to 80 in 20mph increments? (yeah right! Well, I have seen an indicated 78-ish downhill once!) Deffo great fun!!
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Teflon-Mike
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PostPosted: 03:30 - 27 Nov 2015    Post subject: Reply with quote

You're right! How odd... CMSL is showing the CV type carb for both CB-Two-Fifty 'Night-Hawk' and the CM 250 'Rebel'; YET I could have sworn they were fitted with the 26mm slider as per CD/CM200, and that is the only carb I have ever seen in the metal on that motor.

OK, lets scrap that advice; can you get a picture of your inlet manifold?

That CV seems to have a diagonal flange pattern where the sliders have a horizontal one off-set about 1/4" from the bore centre.

Provided that's the same flange the CG carb should fit; AND I'd not worry about the jetting too much util I;d bolted it up and tried it, TBH, these motors, at least the soft-cam 360 varients aren't all THAT critical. I have run a 360 timed 125 on the CCV (horrible!) and a single 24mm Super-Dream carb, (much nicer) A 360 timed 200 on its single 26mm slider, the 24mm CCV a single 24m Super-Dream carb and twn 24mm SD carbs.. that one went quite nicely, actually!

As jetted for the CG, it's likely to be not far off; its just feeding two 125cc pots, making about 10bhp each at about the same revs, one on the back-stroke to the other.

If it's much off, off, I'd then use the CD200 jetting as basis to get closer before doing any more major fiddling.
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Current Bikes:'Honda VF1000F' ;'CB750F2N' ;'CB125TD ( 6 3 of em!)'; 'Montesa Cota 248'. Learner FAQ's:= 'U want to Ride a Motorbike! Where Do U start?'
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Petemate
Trackday Trickster



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PostPosted: 10:28 - 27 Nov 2015    Post subject: Reply with quote

Thanks Mike. I will try to post pics showing my manifold (please note these were taken BEFORE my budget[lol] resto)

I am quite heartened to see how inexpensive the Chinese carbs are - I did see once on ebay a brand new carb as fitted to mine in the US of A for several hundred pounds. Ouch. Quite why Mr Keihin should make those VB carbs so complex amazes me. The SUs I am used to were by comparison so simple and easy to work with.
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Petemate
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PostPosted: 11:08 - 27 Nov 2015    Post subject: Reply with quote

Reckon I may end up making an adaptor for the flange - there are a few CB250 manifolds on the bay so that would take care of the difference in the angles.
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Teflon-Mike
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PostPosted: 12:21 - 27 Nov 2015    Post subject: Reply with quote

To mention that Chinese emporium of mis-fortune cookies; Blugga & Borrox! That seems to have a bonded rubber stub!

You know, it might actually be just THAT that's giving the grief is the rubber is dead!

So, its a CG carb AND a Benly manifold needed then.

I have a couple of CD manifolds knocking about; if you brave crossing the Vale of the Red-Horse into the Wilds of Warks, I can dig one out for you if you are stukkered.

Trying to re-flange that would be a bit of a pain, and an exercise in futility, to make a bit that's readily available off the shelf.
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My Webby'Tef's-tQ, loads of stuff about my bikes, my Land-Rovers, and the stuff I do with them!
Current Bikes:'Honda VF1000F' ;'CB750F2N' ;'CB125TD ( 6 3 of em!)'; 'Montesa Cota 248'. Learner FAQ's:= 'U want to Ride a Motorbike! Where Do U start?'
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Petemate
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PostPosted: 13:01 - 27 Nov 2015    Post subject: Reply with quote

Teflon-Mike wrote:
To mention that Chinese emporium of mis-fortune cookies; Blugga & Borrox! That seems to have a bonded rubber stub!

You know, it might actually be just THAT that's giving the grief is the rubber is dead!

So, its a CG carb AND a Benly manifold needed then.

I have a couple of CD manifolds knocking about; if you brave crossing the Vale of the Red-Horse into the Wilds of Warks, I can dig one out for you if you are stukkered.

Trying to re-flange that would be a bit of a pain, and an exercise in futility, to make a bit that's readily available off the shelf.


Well-funny post Mike, as always!
When I cleaned it up and prepped it for a coat of Halford's finest aluminium, I found the rubber to be nice and soft considering the 32+ years age. (I think I have read somewhere that the older bikes have better rubbers on intakes etc. seems to be true, as both the throats where the carb fits in are really nice and soft) When I peeled it back to mask it up it was quite solidly attached. I have yet to do a test (too windy out there ATM and I have some garden tasks for 'er indoors) and a careful spray around there with some of Tesco's momentum should result in a slight rise in rpm if the rubber is the guilty party.
Ta much for the offer of a manifold - I may take you up on that and will pm you later.
Rgds
Pete
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Snod Blatter
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PostPosted: 17:29 - 27 Nov 2015    Post subject: Reply with quote

Petemate wrote:
Reckon I may end up making an adaptor for the flange - there are a few CB250 manifolds on the bay so that would take care of the difference in the angles.


Not sure if you know this or not, but the CB250 manifolds have the studs located diagonally, not horizontally so you couldn't just bolt a CG carb on to it. The only carb I know of that actually fits is the CB250/Rebel Mk2 item. It works okay though, might be a way to go if you're stuck..
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Petemate
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PostPosted: 18:32 - 27 Nov 2015    Post subject: Reply with quote

Snod Blatter wrote:
Petemate wrote:
Reckon I may end up making an adaptor for the flange - there are a few CB250 manifolds on the bay so that would take care of the difference in the angles.


Not sure if you know this or not, but the CB250 manifolds have the studs located diagonally, not horizontally so you couldn't just bolt a CG carb on to it. The only carb I know of that actually fits is the CB250/Rebel Mk2 item. It works okay though, might be a way to go if you're stuck..


Thanks for the info. I will see if Teflon-Mike has the CM200 manifold with the horizontal flange; of course it then all depends on whether the PCD of the studs is the same as the 250 head. Crossed fingers Mike!! I will get my vernier out tomorrow and see if I can wriggle it into the area around the manifold and take some measurements.
Pete
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Petemate
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PostPosted: 10:23 - 28 Nov 2015    Post subject: Reply with quote

Teflon-Mike wrote:
To mention that Chinese emporium of mis-fortune cookies; Blugga & Borrox! That seems to have a bonded rubber stub!

You know, it might actually be just THAT that's giving the grief is the rubber is dead!

So, its a CG carb AND a Benly manifold needed then.

I have a couple of CD manifolds knocking about; if you brave crossing the Vale of the Red-Horse into the Wilds of Warks, I can dig one out for you if you are stukkered.

Trying to re-flange that would be a bit of a pain, and an exercise in futility, to make a bit that's readily available off the shelf.


Mike - I just went out to the bike and it is difficult to measure the distance between both pairs of studs. Meaning that 1) it's bleddy cold out there and 2) I cant check the top two. However, the distance between the centres of the bottom studs is approx 81mm. f you have a Benley manifold which has the horizontal studs and it will physically fit my head (the bike that is...) I will be delighted.
Pete

PS between the top studs as good as I can measure with a tape approx 5" (127mm?)

And of course, after all that, I forgot, you have done a LOT of work on 125 Superdreams so you probably know already if the stud spacings are the same on both those and the Benly. And AFAIK the manifold of a TD125 should physically fit the head of a 233 one. Doh.
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Petemate
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PostPosted: 14:14 - 13 Dec 2015    Post subject: Reply with quote

Update.
Yesterday I received my 5 litre can of thinners/gunwash. The stripped carb, minus all soluble bits, eg plastic etc., was dutifully dunked in a container of the thinners and left until this lunchtime.
Blew the carb out with compressed air, followed by a spray through with carb cleaner, then blown out again. Reassembled the carb and refitted it. Good result - excellent start and most importantly no hesitation and fluffing/dying etc during initial warm up. After only a minute or so settled down to a nice steady idle - it would not do this before. Granted, during the warmer weather, it was not too bad but in truth I just knew that it 'wasn't right'.
My money is on some deposits lurking in those dratted slow running passages which these pesky carbs are noted for, and I hope that will be the end of it.
Reports over the next few days to follow (depending on the weather, I am chicken these days on wet roads lol)
Pete
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Petemate
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PostPosted: 15:11 - 14 Dec 2015    Post subject: Reply with quote

Had it out on the road today. First impressions good; still a bit awkward to warm up, ie have to play with the choke a bit, but at least it is not cutting out and needing as many as 6 or 7 restarts. Also much smoother on pulling away. The most obvious thing is that I can now blip the throttle normally when changing down - it had been difficult to do so before. This is excellent and makes riding the bike much more of a pleasure.
Conclusion - why did Mr Keihin make these VB carbs so damn complicated? The old diaphragm-less SU carbs I used to work with years ago were much simpler and did not suffer anything like the same during start and warm-up. Anyone who looks at the cutaway views of the VB type carb slow running passages must wonder why Keihin went that way.

https://i460.photobucket.com/albums/qq324/Petemate_01/Miscellaneous/Current%20wheels/DSC_0010s.jpg

Just look at that area behind the plug and see just how a tiny bit of muck could resist normal methods of cleaning.
Pete
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Petemate
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PostPosted: 18:09 - 28 Apr 2016    Post subject: Reply with quote

Well, a further update.
Since that last stripdown, which was a few months ago, I have been happy with the running and a few weeks ago I have started to pop in some Redex petrol additive each fill-up. About a week ago I remarked to my OH that since then the engine appeared to be running and idling really nicely. Kiss-of-death principles of course dictated that would produce a problem. The problem occurred about a week ago when I popped a few miles into the local town for a bit of shopping. I pulled up at a shop at which I frequently call and to my horror, instead of arriving and coolly slipping the 'box into neutral, the engine promptly died. Hmmm. Started it but it would not idle. So I returned home after the shopping having to keep it running by blipping the throttle. Once home, I found it would only idle by adjusting up the idle screw to the point where the revs took too long to die down. So I returned the idle screw to where it had been. I knew something was badly amiss. I don't know why, but something made me check how far out the mixture screw was - OK, I screwed it in and it was 1 3/4 which was what I had previously set it at. Out it came 1 3/4 again. Odd: imagine my surprise when I started it and the idle was again perfect at around 1300. I can only assume that there had been a bit of debris floating around somewhere in that labyrinth of slow running passages and somehow I had disturbed it with the mixture screw. Having learned my lesson, I will go through the summer and when winter comes if I get even the slightest 'sniff' of anything other than nice even running, I will remove the carb again, strip it and get it ultrasonically cleaned.
Currently I have the feeling that the carb has now decided to behave, as I now need hardly any choke to start the bike and it is really smooth, also settles to an even idle soon after starting. Furthermore, even when thoroughly warm (eg after wringing the bike's neck at an indicated 75+ mph en route to the local bike meets) the idle is still 1300 instead of rising to over 1500. Whayhay.
Sorry for the length of post! Entertainment for the masses lol.
Pete
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spottedtango
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PostPosted: 18:42 - 28 Apr 2016    Post subject: Reply with quote

I meant to ask are you using an inline a fuel filter? I'd stick one of them on as a preventative measure
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Petemate
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PostPosted: 18:58 - 28 Apr 2016    Post subject: Reply with quote

spottedtango wrote:
I meant to ask are you using an inline a fuel filter? I'd stick one of them on as a preventative measure


Thanks for asking but Oh Yes. Brand new, also brand new tank, hose and tap filter!
Fingers crossed.

PS - Mike, do you need that manifold back? I am happy to post it to you. Just let me know.
Rgds
Pete

Update - still running great.
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pike
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PostPosted: 08:20 - 05 Jun 2016    Post subject: Reply with quote

Teflon-Mike wrote:
Sounds like you have the wampy pseudo CV with cam and vacuum lifted slide. Efkin orrible thing, stick it in the bin, if it is!


Teflon-Mike wrote:


Try something like this:
https://www.ebay.co.uk/itm/For-The-Honda-CG125-Carburettor-Carb-Carby-48mm-Mounting-38mm-Air-Intake-/172000578728?hash=item280c088ca8:g:czQAAOSwZVhWSZWl
It's a plain slide-carb... you Know like those nice chaps at AMAL used to make, that makes the Skinners Union items look positively 'space age'! Even possibly the remote float-bowl one with a leaky hose to the main-jet! I had on my Moggy Pick-Up...



I have the horrible carb on my CB Two Fifty (Y) and I have strange fuel consumption issue. Tankful was giving 250-260miles, now I'm down to 200miles with no poor running, no leaking, no smell of petrol, spark plugs arent showing signs of running rich. I've had problems with the fuel enrichment choke thingy, the whole thing is a bit of a dogs dinner. I'm thinking bin the horrible carb and fit that cg one with a cg throttle cable? Any advice please, cheers.
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Petemate
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PostPosted: 11:27 - 05 Jun 2016    Post subject: Reply with quote

pike wrote:


I have the horrible carb on my CB Two Fifty (Y) and I have strange fuel consumption issue. Tankful was giving 250-260miles, now I'm down to 200miles with no poor running, no leaking, no smell of petrol, spark plugs arent showing signs of running rich. I've had problems with the fuel enrichment choke thingy, the whole thing is a bit of a dogs dinner. I'm thinking bin the horrible carb and fit that cg one with a cg throttle cable? Any advice please, cheers.


Hi - when you say the 'horrible carb' is it the VB type like mine? Believe me, the bike runs great now after my three strip-downs. I don't like running the fuel low in the tank to avoid condensation/corrosion issues, and once I have covered about 90 miles I top up. Each time I refill, I have the bike on the side stand, and top up exactly to the bottom of the neck. I then calculate and find that the bike averages 80mpg. I reckon this to be good as now I am used to riding again (after the 22 year gap lol) I continuously wring its neck. Those dreaded slow running passages IMHO were the culprit.
HTH
Pete
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Snod Blatter
Crazy Courier



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PostPosted: 21:40 - 05 Jun 2016    Post subject: Reply with quote

pike wrote:
I have the horrible carb on my CB Two Fifty (Y) and I have strange fuel consumption issue. Tankful was giving 250-260miles, now I'm down to 200miles with no poor running, no leaking, no smell of petrol, spark plugs arent showing signs of running rich.


When did it last get new plugs? Not a freshly set gap, actually new plugs.

Also I had constant hassles with the choke cable pulling on or being sticky, so I fitted a Mikuni TM38/49 "cold start assy" which is just a little thing to pull out rather than have a cable. I much prefer it, now I can go from lock to lock and it doesn't cut out!
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pike
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PostPosted: 10:06 - 06 Jun 2016    Post subject: Reply with quote

Petemate wrote:


Hi - when you say the 'horrible carb' is it the VB type like mine? Believe me, the bike runs great now after my three strip-downs. I don't like running the fuel low in the tank to avoid condensation/corrosion issues, and once I have covered about 90 miles I top up. Each time I refill, I have the bike on the side stand, and top up exactly to the bottom of the neck. I then calculate and find that the bike averages 80mpg. I reckon this to be good as now I am used to riding again (after the 22 year gap lol) I continuously wring its neck. Those dreaded slow running passages IMHO were the culprit.
HTH
Pete


It has the CV fuel pump fitted to the side of the carb, keihin VE 37E is stamped on the carb.

Snod Blatter wrote:


When did it last get new plugs? Not a freshly set gap, actually new plugs.

Also I had constant hassles with the choke cable pulling on or being sticky, so I fitted a Mikuni TM38/49 "cold start assy" which is just a little thing to pull out rather than have a cable. I much prefer it, now I can go from lock to lock and it doesn't cut out!


New plugs about 1000 miles back, they're good, the increased fuel consumption started a couple of years back, cant figure it out at all, there's a lot of fuel seemingly going missing. I've had nothing but trouble with the present fuel enrichment cabled affair, it's had a new cable, that was a pita to fit and get working right. I'll look into that Mikuni cold start assembly, cant find anything listed in the UK (yet), so if you know of a place where I could get one, cheers.
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Snod Blatter
Crazy Courier



Joined: 21 Nov 2014
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PostPosted: 19:24 - 06 Jun 2016    Post subject: Reply with quote

pike wrote:
New plugs about 1000 miles back, they're good, the increased fuel consumption started a couple of years back, cant figure it out at all, there's a lot of fuel seemingly going missing. I've had nothing but trouble with the present fuel enrichment cabled affair, it's had a new cable, that was a pita to fit and get working right. I'll look into that Mikuni cold start assembly, cant find anything listed in the UK (yet), so if you know of a place where I could get one, cheers.


I bought the choke plunger thing from Allens Performance. They used to have an old fashioned but workable site, sadly that has now been replaced with a much less functional version. But if you can contact them they'll know exactly what you mean by TM38/49. It was just under £15, which sounds like a lot but worth it for the fact I don't have to constantly buy new cables! You can also find these choke thingers on ebay, the other Mikuni one fits too - it's quite a popular mod for people to do in the USA.

I must admit mine is getting gradually thirstier, I never used to be able to see 75MPG but if I cane it down the motorway I can quite easily get to that figure now. I'm not sure if it's the exhaust rotting away, wear in the jets/on the needle or perhaps just a slightly more worn engine now that it is almost at 80K. I suppose the (presumably??) stretched cam chain won't be helping either. 75MPG is still enough for 230 miles before reserve though, so yours is even thirstier than that.. Are you obese?
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1994 CB250, 1984 CBX250RS-E, 1989 K100RS, 1995 TRX850, 2016 Z250SL
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pike
Nova Slayer



Joined: 02 May 2012
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PostPosted: 08:02 - 07 Jun 2016    Post subject: Reply with quote

Snod Blatter wrote:

I bought the choke plunger thing from Allens Performance. They used to have an old fashioned but workable site, sadly that has now been replaced with a much less functional version. But if you can contact them they'll know exactly what you mean by TM38/49. It was just under £15, which sounds like a lot but worth it for the fact I don't have to constantly buy new cables! You can also find these choke thingers on ebay, the other Mikuni one fits too - it's quite a popular mod for people to do in the USA.


Cheers mate, will get onto them.

Snod Blatter wrote:


I must admit mine is getting gradually thirstier, I never used to be able to see 75MPG but if I cane it down the motorway I can quite easily get to that figure now. I'm not sure if it's the exhaust rotting away


I thought about the exhaust, my balance pipe is a bit holey in places, sealed the whole thing with ally tape, silencers are good though. I have a brand new 2 into 1 motad sitting in the shed, might bung it on for the summer and see if that helps.


Snod Blatter wrote:
Are you obese?


Nope, at least not atm, 5'11 and 13 stone.
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