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ST1100 Rebuild

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R1stu
Shrek!



Joined: 12 Mar 2003
Karma :
PostPosted: 14:00 - 24 Jan 2019    Post subject: ST1100 Rebuild Reply with quote
So now I have the Honda 350 all done and dusted (for now) I thought I would take the time in completing a full strip and rebuild of my 91 ST1100 Pan European.

I plan to have this completed by the end of May including all hoses replaced, engine out and repainted and all frames powder coated.

I am video documenting this one and will write up a full report once done.

Just the 2 quick videos so far, a more in-depth part one will be edited at some point.

Part 1
https://youtu.be/D5A0nA2G17E

Part 2
https://youtu.be/4-V-Qjpdhq0
____________________
Carbon closet tart! https://www.bikepics.com/members/r6stuk/02r6/
Stolen bike. 2000 R1: https://www.bikepics.com/members/r6stuk/00r1/
Current bike 1991 Honda ST1100 Pan European, 1986 Honda cb350sg (Finished)
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R1stu
Shrek!



Joined: 12 Mar 2003
Karma :
PostPosted: 18:42 - 20 Mar 2019    Post subject: Reply with quote
Getting there with the engine. The spare swing arm has now been repaired and will be for sale. New elbows brought, as you can see the old ones looked fine, however after cleaning you can clearly see they are cracked!



https://i.imgur.com/wQEjg75.jpg

https://i.imgur.com/WgZ8Jte.jpg

https://i.imgur.com/boCNu2w.jpg

https://i.imgur.com/GcKoyPx.jpg

https://i.imgur.com/OIQLnfh.jpg

https://i.imgur.com/vbR76PV.jpg

https://i.imgur.com/DYLrlZO.jpg

https://i.imgur.com/vYR51JE.jpg
____________________
Carbon closet tart! https://www.bikepics.com/members/r6stuk/02r6/
Stolen bike. 2000 R1: https://www.bikepics.com/members/r6stuk/00r1/
Current bike 1991 Honda ST1100 Pan European, 1986 Honda cb350sg (Finished)
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R1stu
Shrek!



Joined: 12 Mar 2003
Karma :
PostPosted: 19:19 - 02 May 2019    Post subject: Reply with quote
Lots of stuff been going on with the pan. I have been working on making new wiring looms up for the sat nav and accessories this week.

https://i.imgur.com/LO5CwkB.jpg

https://i.imgur.com/mUqCzBP.jpg

https://i.imgur.com/BZygIHG.jpg

https://i.imgur.com/4d7mvRt.jpg

https://i.imgur.com/vKIeTbf.jpg
____________________
Carbon closet tart! https://www.bikepics.com/members/r6stuk/02r6/
Stolen bike. 2000 R1: https://www.bikepics.com/members/r6stuk/00r1/
Current bike 1991 Honda ST1100 Pan European, 1986 Honda cb350sg (Finished)
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Baffler186
World Chat Champion



Joined: 31 May 2013
Karma :
PostPosted: 08:17 - 03 May 2019    Post subject: Reply with quote
Looks great. What/where is the sheathing you've used, is it pricey?
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Current: 2009 SV650 S, 1990 Kawasaki GT550
Previous: 2009 CBF125, 1998 GSF600, 2004 FZ6 Fazer, 1978 CB400a Hondamatic
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R1stu
Shrek!



Joined: 12 Mar 2003
Karma :
PostPosted: 08:19 - 03 May 2019    Post subject: Reply with quote
Baffler186 wrote:
Looks great. What/where is the sheathing you've used, is it pricey?


Kayfast fasteners on eBay, about £2 or so for a couple of meters. I brought 4mm 8mm 12mm

https://www.ebay.co.uk/itm/BLACK-BRAIDED-CABLE-SLEEVING-SHEATHING-AUTO-WIRE-HARNESSING-MARINE-ELECTRICS/150899408011?ssPageName=STRK%3AMEBIDX%3AIT&var=450115825401&_trksid=p2060353.m2749.l2649
____________________
Carbon closet tart! https://www.bikepics.com/members/r6stuk/02r6/
Stolen bike. 2000 R1: https://www.bikepics.com/members/r6stuk/00r1/
Current bike 1991 Honda ST1100 Pan European, 1986 Honda cb350sg (Finished)
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pompousporcup...
World Chat Champion



Joined: 15 Apr 2015
Karma :
PostPosted: 09:18 - 14 May 2019    Post subject: Reply with quote
did you get the parts blasted before painting?
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R1stu
Shrek!



Joined: 12 Mar 2003
Karma :
PostPosted: 20:56 - 17 May 2019    Post subject: Reply with quote
Blasted most parts myself, but all the frame was done via a paint shop!
____________________
Carbon closet tart! https://www.bikepics.com/members/r6stuk/02r6/
Stolen bike. 2000 R1: https://www.bikepics.com/members/r6stuk/00r1/
Current bike 1991 Honda ST1100 Pan European, 1986 Honda cb350sg (Finished)
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jakebrownbass
Renault 5 Driver



Joined: 14 Feb 2016
Karma :
PostPosted: 21:28 - 17 May 2019    Post subject: Reply with quote
Baffler186 wrote:
Looks great. What/where is the sheathing you've used, is it pricey?


If you don't want to teebay, here https://www.vdctrading.com/shop/accessories/sleeving/pliosil-expandable-sleeving/sleeving/pliosil-sleeving-tcp-4-black-per-metre/
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Hyosung GTR 125 ---> Suzuki GSXR 400R ---> Kawasaki 636 ---> Break ---> Kawasaki Versys 650
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