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Avoiding cracked rivets on chain

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ThunderGuts
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PostPosted: 20:07 - 05 Aug 2019    Post subject: Avoiding cracked rivets on chain Reply with quote

Has anyone got any tips? I tried greasing the ball this time and went really slowly (hollow pin type) but it still cracked. Using a Motion Pro chain tool on a JT Xring chain. Also measuring with vernier callipers so it’s not like I’m going too far - it cracked at 0.2mm spread and I need 0.4mm according to JT. Not sure I can see how to get there unless I’m making some massive error in technique....which is quite likely I admit!

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kgm
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PostPosted: 20:48 - 05 Aug 2019    Post subject: Reply with quote

Is your tool malformed or are the rivets just cheap shit? Are the plates properly fitted? I've changed a few (did) chains and never had that happen.
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ThunderGuts
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PostPosted: 21:20 - 05 Aug 2019    Post subject: Reply with quote

kgm wrote:
Is your tool malformed or are the rivets just cheap shit? Are the plates properly fitted? I've changed a few (did) chains and never had that happen.


Tool seems fine. Plates were on perfectly. Chain is medium quality.... does it need “rest” time between turns for the metal to relax?!
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Pigeon
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PostPosted: 00:12 - 06 Aug 2019    Post subject: Reply with quote

How slow is really slow?

I do 1/2 turns then back out and check with caliper, then add 1/4 turns and check (using a £12 crappy rippoff tool).

Did the link come with the chain? Definitely a legit product?
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jaffa90
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PostPosted: 00:52 - 06 Aug 2019    Post subject: Reply with quote

Calm down, fit this,
https://www.ebay.co.uk/itm/223132486730

I have had non rivet links on a few power full bikes in the 70`s 80`s.
without problems.
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mentalboy
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PostPosted: 04:57 - 06 Aug 2019    Post subject: Reply with quote

jaffa90 wrote:
Calm down, fit this,
https://www.ebay.co.uk/itm/223132486730

I have had non rivet links on a few power full bikes in the 70`s 80`s.
without problems.


I ran my ZZR1100 on a split link set up for a short while when I couldn't be arsed to dig out the tools and use the 'proper' link. No kittens were killed.
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kgm
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PostPosted: 07:25 - 06 Aug 2019    Post subject: Reply with quote

ThunderGuts wrote:
kgm wrote:
Is your tool malformed or are the rivets just cheap shit? Are the plates properly fitted? I've changed a few (did) chains and never had that happen.


Tool seems fine. Plates were on perfectly. Chain is medium quality.... does it need “rest” time between turns for the metal to relax?!


As pigeon mentioned above I tend to do it half a turn max, then back off, then another half turn, etc. This also avoids snapping pins if you have a cheap tool.
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ThunderGuts
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PostPosted: 08:23 - 06 Aug 2019    Post subject: Reply with quote

kgm wrote:

As pigeon mentioned above I tend to do it half a turn max, then back off, then another half turn, etc. This also avoids snapping pins if you have a cheap tool.


Is this half a turn from the point the slack is taken up? I find there's probably about 1/4 to 1/3 turn of "slack" where you can feel there's some resistance but it doesn't require huge effort before it really firms up. Maybe this is where I was going wrong as I was taking up the slack to where the resistance was firm, then going another 1/4 turn . . . .
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kgm
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PostPosted: 08:44 - 06 Aug 2019    Post subject: Reply with quote

Sort of. Just need to judge it, it shouldn't take a massive amount of pressure to make it spread. Small increments.
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ThunderGuts
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PostPosted: 08:51 - 06 Aug 2019    Post subject: Reply with quote

kgm wrote:
Sort of. Just need to judge it, it shouldn't take a massive amount of pressure to make it spread. Small increments.


Hmm. I'm finding it is taking quite a bit of pressure; using a 8" wrench and I'm having to align it with the handle on the tool and squeeze them together; can't turn it "free hand" with the tool independently if that makes sense . . . any ideas what might be causing the extra resistance?
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Confusion
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PostPosted: 10:18 - 06 Aug 2019    Post subject: Reply with quote

[quote="ThunderGuts"]
kgm wrote:
. . . any ideas what might be causing the extra resistance?


I had the same experience with a JT rivet link.
They are more fragile than DID links.

The chain tool has a dimple/pin/dome at the centre of the
riveting head. Once the domed head of the tool is fully
engaged and the rim of the tool is flush with the rivet,
you have reached the limits of the flaring tool.
You will feel the increased pressure when the
tool rim meets the rivet.

Pushing beyond this point is likely to break
the rivet and/or tool.
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ThunderGuts
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PostPosted: 10:40 - 06 Aug 2019    Post subject: Reply with quote

I'm not sure the "stop" applies to the Motion Pro tool . . . the pin would have to splay a lot before it got to that stage! See the pic below;
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Nobby the Bastard
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PostPosted: 11:06 - 06 Aug 2019    Post subject: Reply with quote

I tend to use a ball bearing than one of the pins on my chain rivet tool. As previously stated, you don't need to flatten the rivet hewd, just widen it enough that the plate can't move.
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Confusion
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PostPosted: 11:22 - 06 Aug 2019    Post subject: Reply with quote

ThunderGuts wrote:
I'm not sure the "stop" applies to the Motion Pro tool . . . the pin would have to splay a lot before it got to that stage! See the pic below;


That looks like it should do the job. New link and try again.
Forget about +0.40mm unless you have a big box of spare
links. As it broke at +0.2mm last time, put a dab of grease
on it and take it to +0.15mm and go by feel after that. Stop
when the pressure becomes excessive or when you get
to +0.2mm.

I couldn't find flaring specs for JT chains anywhere.
For reference, DID specify +0.2 to +0.5 for the 530VX
chain. 5.7-6.0mm with a starting diameter of 5.5.

Let us know how you get on with that JT chain.
In my experience, they have a much shorter life
than Japanese chains.
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ThunderGuts
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PostPosted: 11:38 - 06 Aug 2019    Post subject: Reply with quote

Confusion wrote:
That looks like it should do the job. New link and try again.
Forget about +0.40mm unless you have a big box of spare
links. As it broke at +0.2mm last time, put a dab of grease
on it and take it to +0.15mm and go by feel after that. Stop
when the pressure becomes excessive or when you get
to +0.2mm.

I couldn't find flaring specs for JT chains anywhere.
For reference, DID specify +0.2 to +0.5 for the 530VX
chain. 5.7-6.0mm with a starting diameter of 5.5.

Let us know how you get on with that JT chain.
In my experience, they have a much shorter life
than Japanese chains.


Just came off the 'phone to JT; interestingly they say in their experience the motion pro tool has too shallow an angle (or too wide a "ball") for both their and DID chain pins, with it tending to try to splay too little metal too quickly. They clarified the flare should be 0.4mm too.

I will give it another go tonight, going for even small increments. I'm 50/50 about whether to just live with 0.2mm . . . given the plate is a tight interference fit anyway, I can't see even with "just" 0.2mm of flare how the plate could ever get over the rivet anyway?
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Confusion
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PostPosted: 16:06 - 06 Aug 2019    Post subject: Reply with quote

ThunderGuts wrote:
. . . given the plate is a tight interference fit anyway, I can't see even with "just" 0.2mm of flare how the plate could ever get over the rivet anyway?


I agree. There is no way it will come off once the end is flared
out bigger than the hole.
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ThunderGuts
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PostPosted: 16:28 - 06 Aug 2019    Post subject: Reply with quote

Hopefully the spare links will be there when I get home to give it a go. Battery is fully charged on the Aldi knock-off dremel to grind off the pins if I make a mess of it again Wink

Hoping all this reverse psychology (more pins than I need etc.) will mean I'll succeed . . . .

I'll let you know how I get on with the chain - sprockets front and back plus the chain was £71, so chain is probably around £40-ish out of that lot. It's on a hack bike which only churns out 48bhp and spends most of the time commuting so it doesn't really see hard use, although it does go through the winter in all the salt and crud.
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stinkwheel
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PostPosted: 22:32 - 06 Aug 2019    Post subject: Reply with quote

Just as an aside. If you're looking for a "budget" chain. I've been running one of those swift chains wemoto are knocking out for a good few thousand miles now with no issues.

If anything, I've had to adjust it less than the OEM EK/regina chains I was using before (I had been buying proper, boxed honda C&S kits off david silvers for much cheapness but they seem to have run out now).

EDIT, I should also say my chain tool has a pin that comes down a hollow shaft to splay the ends of the softlink, never seen one split and the thread is really fine so you tend to just count the turns rather than "feel" because it requires so little force. I usually go for 4-5 turns from making contact.
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ThunderGuts
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PostPosted: 22:49 - 06 Aug 2019    Post subject: Reply with quote

Tried again and cracked the first link. Then tried the second one and managed 0.21mm in the end (5.07 to 5.28). I’m scared to go any further given past history! It was taking a lot of force to get to that stage....
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Confusion
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PostPosted: 23:33 - 06 Aug 2019    Post subject: Reply with quote

ThunderGuts wrote:
Tried again and cracked the first link.


How much flare on that one before it let go?

Quote:
Then tried the second one and managed 0.21mm in the end (5.07 to 5.28). I’m scared to go any further given past history! It was taking a lot of force to get to that stage....


That will do it. Walk away from it now.
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jaffa90
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PostPosted: 01:30 - 07 Aug 2019    Post subject: Reply with quote

ThunderGuts wrote:
Tried again and cracked the first link. Then tried the second one and managed 0.21mm in the end (5.07 to 5.28). I’m scared to go any further given past history! It was taking a lot of force to get to that stage....

You no take advice from an old timer (wait for noddy) , if you are determined to use the rivet link then use spacers /solid wires so as not to compress the rubber 0 rings or link to much to cause friction / binding.
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ThunderGuts
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PostPosted: 06:20 - 07 Aug 2019    Post subject: Reply with quote

jaffa90 wrote:
ThunderGuts wrote:
Tried again and cracked the first link. Then tried the second one and managed 0.21mm in the end (5.07 to 5.28). I’m scared to go any further given past history! It was taking a lot of force to get to that stage....

You no take advice from an old timer (wait for noddy) , if you are determined to use the rivet link then use spacers /solid wires so as not to compress the rubber 0 rings or link to much to cause friction / binding.


Sorry I meant the force to turn the handle on the tool to flare the rivet. The link moves freely
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ThunderGuts
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PostPosted: 06:32 - 07 Aug 2019    Post subject: Reply with quote

Confusion wrote:
How much flare on that one before it let go?


Around 0.17 I think. It seems to go very suddenly but presumably when it cracks the diameter increases quite a bit as the tension is released. Post crack measurements were something like 0.44mm which it went to in something like 1/4 turn
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stinkwheel
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PostPosted: 12:09 - 07 Aug 2019    Post subject: Reply with quote

jaffa90 wrote:

You no take advice from an old timer (wait for noddy) , if you are determined to use the rivet link then use spacers /solid wires so as not to compress the rubber 0 rings or link to much to cause friction / binding.


A proper chain tool should only be putting force along the pin itself, it doesn't compress the O-rings if used correctly. So I can't see any reason why you'd need to do that. They can only deform on the "hollow" section which is engineered to be the correct distance.

I have had upwards of 4, total split-link failures so I will only use a softlink on bigger bikes. They all resulted in the chain being spat off clean but they did all leave me stranded at the side of the road needing to be recovered. Before you blame operator error, consider how carefully I would have put the 4th one on.
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ThunderGuts
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PostPosted: 15:25 - 07 Aug 2019    Post subject: Reply with quote

stinkwheel wrote:
I have had upwards of 4, total split-link failures so I will only use a softlink on bigger bikes. They all resulted in the chain being spat off clean but they did all leave me stranded at the side of the road needing to be recovered. Before you blame operator error, consider how carefully I would have put the 4th one on.


The chain came with both a spring link and a rivet link, but with a note that the spring link is for off-road use only . . .
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