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Thoughts on exhaust repair/restoration

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Easy-X
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PostPosted: 18:19 - 12 Oct 2019    Post subject: Thoughts on exhaust repair/restoration Reply with quote

Not sure what to do to fix this:

https://i.imgur.com/dziQ5jl.jpg

The marked bits are meant to attach to a bracket which then bolts to the frame. There were threads at some point but only remnants now Sad

Not sure the posts are thick enough to drill out and tap a thread. Weld on a bolt maybe? I could just weld the bracket onto the exhaust but that seems a bit... sacrificial.
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ThatDippyTwat
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PostPosted: 18:27 - 12 Oct 2019    Post subject: Reply with quote

If you can weld, then add some metal back into the posts, drill and tap to original size.
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Easy-X
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PostPosted: 19:48 - 12 Oct 2019    Post subject: Reply with quote

I've been looking for an excuse to get into welding - I'm good at soldering and brazing - how hard can it be Laughing So far this is the only thing I have that might need welding though.

I'm wondering whether I'd be better off just adapting an aftermarket exhaust - something with baffles that can be got at with screwdriver and not an angle-grinder like this old thing.
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Pete.
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PostPosted: 21:17 - 12 Oct 2019    Post subject: Reply with quote

Cut off flush, drill, tap, fit studs. Half hour's work.
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steve the grease
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PostPosted: 21:21 - 12 Oct 2019    Post subject: Reply with quote

Pete saved me from typing, all I can add is 'centrepunch' inbetween 'cut off flat' and 'drill'.
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Easy-X
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PostPosted: 21:32 - 12 Oct 2019    Post subject: Reply with quote

Pete. wrote:
Cut off flush, drill, tap, fit studs. Half hour's work.


I'll give that a go. My father-in-law won't be out on his Shadow in this weather so time to hijack his pillar drill Very Happy
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Pete.
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PostPosted: 21:40 - 12 Oct 2019    Post subject: Reply with quote

Easy-X wrote:
Pete. wrote:
Cut off flush, drill, tap, fit studs. Half hour's work.


I'll give that a go. My father-in-law won't be out on his Shadow in this weather so time to hijack his pillar drill Very Happy


Pistol drill. As steve the grease said, centre-punch the stubs and spot drill the centre punches so you know you're starting in the middle. Then slide a tube over the stub (or a bit of hose, or even wrap in 2" masking tape and visually line up the drill with the centre of the tube so you know you're spot on in line then drill.
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Sister Sledge
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PostPosted: 05:53 - 13 Oct 2019    Post subject: Reply with quote

Or:- Do you have access to a lathe? Make a sleeve that slides over and give one end a thread / make the sleeve accept a piece of thread from a bolt. Held on with a grub screw or whatever.

Obviously better to weld. You need to get to some welding lessons because this doesn't necessarily need an expensive welding machine to fix it. A cheapo low current machine will do it. A small inverter unit for example. (they have electronics inside if you want to drool over something)
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Riejufixing
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PostPosted: 09:11 - 13 Oct 2019    Post subject: Reply with quote

If you can braze, you could cut off a few mm and braze on a bolt. File the joining surfaces flat first.
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Easy-X
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PostPosted: 17:06 - 13 Oct 2019    Post subject: Reply with quote

Thanks guys. I'll try the drilling tips first and move on to welding as Plan B. Plan C is the slip over collar Smile
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