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| Hong Kong Phooey |
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 Hong Kong Phooey World Chat Champion

Joined: 30 Apr 2016 Karma :   
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 Posted: 20:14 - 12 Sep 2019 Post subject: Clutch holding tool |
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Bike is RC8, LC8 engine.
Need to get clutch basket out, don't have correct tool
Where to buy, tomorrow?
Otherwise, do have welder, air tools and scrap steel.
Ideas, tips, experiences in the field with nothing but a lolly stick etc. gratefully received. ____________________
'81 CG125, '97 FZS600 : '99 CBR600F4, '09 KTM RC8 |
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| RhynoCZ |
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 RhynoCZ Super Spammer

Joined: 09 Mar 2012 Karma :     
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 Posted: 20:23 - 12 Sep 2019 Post subject: |
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IF you take two plates (friction and metal) and rivet them together, then put them back into the basket, putting the gearbox in gear will hold the basket in place. Other solution would be sticking something soft between the clutch basket teeth and the crank case cog teeth.
*Where to get plates? Well, you're replacing them, don't you? So use the old ones.
EDIT: If you are not replacing the plates, or you don't have an old set that would fit, that could be used as described above, OR you can't stick something in there, then I've got no idea.
EDIT II: Using the air tool could take the nut off without any other tools, however you won't be able to put it back and tighten it without any retention.
OR, you could make this, IF you've got enough space around. https://www.amckayltd.com/clutchtool.jpg ____________________ '87 Honda XBR 500, '96 Kawasaki ZX7R P1, '90 Honda CB-1, '88 Kawasaki GPz550, MZ 150 ETZ
'95 Mercedes-Benz w202 C200 CGI, '98 Mercedes-Benz w210 E200 Kompressor |
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| Bhud |
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 Bhud World Chat Champion
Joined: 11 Oct 2018 Karma :   
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 Posted: 20:37 - 12 Sep 2019 Post subject: |
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You can make one (the Haynes style is two pieces of flat iron bar, curved into right angles at one end, with a pivot join in the middle to form an "X") or use an old belt wound around the basket to hold it (I never managed to make that work).
I've got something like this:
https://www.lasertools.co.uk/product/6283
I'm glad I bought it as it does the job perfectly well. If you're going to buy one, first check that the diameter of your clutch basket is within the jaws' opening range, and when you use it clamp it down so it's snug. EBC does clutch basket holders for specific bikes which can't slip, which are a bit like the homemade one pictured above. |
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| Riejufixing |
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 Riejufixing World Chat Champion

Joined: 24 Jun 2018 Karma :   
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| RhynoCZ |
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 RhynoCZ Super Spammer

Joined: 09 Mar 2012 Karma :     
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| Hong Kong Phooey |
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 Hong Kong Phooey World Chat Champion

Joined: 30 Apr 2016 Karma :   
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 Posted: 21:14 - 12 Sep 2019 Post subject: |
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Old plates going back in unless damaged.
Air impact might be ok to get it off, but I believe the tightening torque is 130Nm so needs to be held steady.
The official KTM tool looks like a slot in ring with teeth that interlock the basket and case, with enough teeth to spread the load nicely.
I may just buy a tool, and wait, I've got another bike to get my adrenalin fix  ____________________
'81 CG125, '97 FZS600 : '99 CBR600F4, '09 KTM RC8 |
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| Hong Kong Phooey |
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 Hong Kong Phooey World Chat Champion

Joined: 30 Apr 2016 Karma :   
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 - Super Spammer
Joined: 22 Oct 2013 Karma :     
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| stinkwheel |
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 stinkwheel Bovine Proctologist

Joined: 12 Jul 2004 Karma :    
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 Posted: 08:04 - 13 Sep 2019 Post subject: |
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Clutch centre nut will almost certainly come on and off with your burp gun. I generally wrap a strap-wrench round the centre to offer some resistance. With torqueing up again to the right tension, I mark the position of the nut where I started and turn it to the same position when I put it back on.
I stop outer baskets turning by jamming a bit of folded denim in the gear. ____________________ “Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.”
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles. |
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| Hong Kong Phooey |
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 Hong Kong Phooey World Chat Champion

Joined: 30 Apr 2016 Karma :   
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| A100man |
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 A100man World Chat Champion

Joined: 19 Aug 2013 Karma :   
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 Posted: 14:37 - 13 Sep 2019 Post subject: |
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| Hong Kong Phooey wrote: | I've just rattled it off an back on, will get torqued properly when tool arrives. |
There's always that lolly-stick to jam in the gears  ____________________ Now: A100, GT250A, XJ598, FZ750
Then: Fizz, RS200, KL250, XJ550, Laverda Alpina, XJ600, FZS600 |
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| Hong Kong Phooey |
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 Hong Kong Phooey World Chat Champion

Joined: 30 Apr 2016 Karma :   
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 Posted: 19:14 - 13 Sep 2019 Post subject: |
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25 miles or so away, decided to just use gun after it came out easy enough.
One of the clutch spring bolts was loose so good job I didn't postpone it much longer. All threadlocked now so hopefully fine until next week. ____________________
'81 CG125, '97 FZS600 : '99 CBR600F4, '09 KTM RC8 |
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Old Thread Alert!
The last post was made 6 years, 146 days ago. Instead of replying here, would creating a new thread be more useful? |
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