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Adjusting brake pedal free play on a drum brake.

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BananaLover
Borekit Bruiser



Joined: 08 May 2017
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PostPosted: 16:04 - 09 Feb 2020    Post subject: Adjusting brake pedal free play on a drum brake. Reply with quote

My bike has too much free play and failed mot. The problem is if I adjust the bolt brakes get tighter, and by the time there's not too much free play the bike is much harder to move.

I believe the correct way to go about this would be to adjust the brake pedal shaft, but it's behind my exhaust which is a pain to remove because those bolts are rounded.
I wanted to ask is adjusting the brake arm on the drum a valid solution here? If I was to take it off, and rotate it to the right (in the direction it goes when I brake), that should get rid of the excessive free play while not tightening the brakes, correct? Do I need to know anything else before I proceed?

Thanks!
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Nobby the Bastard
Harley Gaydar



Joined: 16 Aug 2013
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PostPosted: 16:13 - 09 Feb 2020    Post subject: Re: Adjusting brake pedal free play on a drum brake. Reply with quote

BananaLover wrote:
My bike has too much free play and failed mot. The problem is if I adjust the bolt brakes get tighter, and by the time there's not too much free play the bike is much harder to move.

I believe the correct way to go about this would be to adjust the brake pedal shaft, but it's behind my exhaust which is a pain to remove because those bolts are rounded.
I wanted to ask is adjusting the brake arm on the drum a valid solution here? If I was to take it off, and rotate it to the right (in the direction it goes when I brake), that should get rid of the excessive free play while not tightening the brakes, correct? Do I need to know anything else before I proceed?

Thanks!


This doesn't make a lot of sense.

You should only adjust the brake up till the point where a small amount of pedal (virtually none) causes the start of drag from the brakes. You shouldn't be taking the arm off. If it needs that level of adjustment your shoes are worn out.
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redeem ouzzer
World Chat Champion



Joined: 06 Oct 2015
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PostPosted: 16:24 - 09 Feb 2020    Post subject: Reply with quote

You can adjust the free play by moving the operating arm on the drum, but bare in mind if overdone you can possibly get the cam to go “over centre” under hard braking, basically locking the brake on solid and likely causing an accident. You should adjust an SLS drum with the wheel off the ground until the shoes are just starting to rub, then back off Just until the rubbing stops.
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steve the grease
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Joined: 26 Jan 2018
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PostPosted: 16:39 - 09 Feb 2020    Post subject: Reply with quote

I've messed about doing all this 'move arm on shaft' stuff in the past. It's just not worth the effort. As the brake cam moves from the -- position to an angled / position you loose the effectiveness of the pedal, ( mechanical advantage being the proper term) lots of pressing for not much more braking. Just bite the bullet and get a new set of brake shoes from Brooksbarn or Wemoto or somewhere else , there are loads of cheap brands. A cheap and 100% effective cure for your not very effective rear brake. gently lube the cam spindle whilst it's all apart.
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Pete.
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PostPosted: 16:53 - 09 Feb 2020    Post subject: Re: Adjusting brake pedal free play on a drum brake. Reply with quote

BananaLover wrote:
My bike has too much free play and failed mot. The problem is if I adjust the bolt brakes get tighter, and by the time there's not too much free play the bike is much harder to move.

I believe the correct way to go about this would be to adjust the brake pedal shaft, but it's behind my exhaust which is a pain to remove because those bolts are rounded.
I wanted to ask is adjusting the brake arm on the drum a valid solution here? If I was to take it off, and rotate it to the right (in the direction it goes when I brake), that should get rid of the excessive free play while not tightening the brakes, correct? Do I need to know anything else before I proceed?

Thanks!


First, you do realise that the trunnion adjuster works in half-turns? The end of the adjuster nut is half-circled so you adjust it in half-turns. It'll be much tighter as you go over the quarter-turn.

I'm with the 'buy new brake shoes' guys. Get some new shoes, strip the brakes (take a pic of the spring orientation) and grease the pivot bolt whilst you're at it. Your brake will be both transformed and winter-proofed.
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Riejufixing
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Joined: 24 Jun 2018
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PostPosted: 17:47 - 09 Feb 2020    Post subject: Re: Adjusting brake pedal free play on a drum brake. Reply with quote

BananaLover wrote:
I believe the correct way to go about this would be to adjust the brake pedal shaft, but it's behind my exhaust which is a pain to remove because those bolts are rounded.

What, like this bloke did (he says he's replaced the rounded components):

https://www.youtube.com/watch?v=EI45sXJOtV0
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Teflon-Mike
tl;dr



Joined: 01 Jun 2010
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PostPosted: 23:28 - 09 Feb 2020    Post subject: Reply with quote

On the actual pedal, there should be both a pedal stop and a return spring. If the MOT Man has moaned, I would be looking to be sure that the pedal was actually returning to the stop, and that the mot-mans moan wasn't that there was a heck of a lot of pedal movement from where the pedal comes to rest, without a stop or a maladjusted stop, until where it starts to work the shoes....
A new set of shoes is probably not a bad call, but, I'd check the whole linkage first 'cos a new set of shoes on thier own wont do bludger all if that aint right., and mot man could still moan.
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MCN
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PostPosted: 05:08 - 10 Feb 2020    Post subject: Re: Adjusting brake pedal free play on a drum brake. Reply with quote

Riejufixing wrote:
BananaLover wrote:
I believe the correct way to go about this would be to adjust the brake pedal shaft, but it's behind my exhaust which is a pain to remove because those bolts are rounded.

What, like this bloke did (he says he's replaced the rounded components):

https://www.youtube.com/watch?v=EI45sXJOtV0


So that he can 'ajoost' it?

🤣🤣🤣

Fucking Engrish... 🤣🤣🤣
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steve the grease
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Joined: 26 Jan 2018
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PostPosted: 17:58 - 10 Feb 2020    Post subject: Reply with quote

On the topic again , but just to reiterate.... If the shoes are worn out Then the cam is at maximum deflection such that the cam effect is lost.
A lot of pedal travel results in little movement of the shoes towards the drum. Just fit new shoes........ and as if by magic it all works again.
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All the above is my personal opinion, you can see my lips move, but I'm talking out of my arse.
I've been riding, and fixing , bikes for 50 years, in that time the more I learn, the less I am absolutely sure of.....
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Riejufixing
World Chat Champion



Joined: 24 Jun 2018
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PostPosted: 18:06 - 10 Feb 2020    Post subject: Reply with quote

steve the grease wrote:
On the topic again , but just to reiterate.... If the shoes are worn out Then the cam is at maximum deflection such that the cam effect is lost.
A lot of pedal travel results in little movement of the shoes towards the drum. Just fit new shoes........ and as if by magic it all works again.

He ought to take the zorsts of, replacing his nuts if they're rounded, and look at the shoes. Proper job. Moving the actating arm a spline, assuming it's on splines that is, could have interesting effects as others have said.

OP, what's against doing that?
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Easy-X
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PostPosted: 20:22 - 10 Feb 2020    Post subject: Reply with quote

I dunno if this is right but a thought just popped into my head...

oh no, here we go again!

Assuming this is your basic arm + rod arrangement of back brake, loosen off the rod entirely so the arm can move freely. Measure the angle the arm can move before hitting resistance. Less than 45° then you're just talking adjustment, more than 45° is entering the danger zone and approaching 90° = death machine.

TBH 45° is a number I just plucked out of the air but it sounds about right Smile

Anyhoo, if there's too much travel - as others have pointed out - there's a danger of "camming over" and then the back wheel is 100% definitely coming off to examine the brake shoes and/or lining surface.
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