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Boyer Mk4, battery-less

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Easy-X
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PostPosted: 12:45 - 30 Jul 2021    Post subject: Boyer Mk4, battery-less Reply with quote

Was having a look at an old Triumph and it's got one of these electronic ignition kits fitted. The bike really doesn't like starting and I'm wondering whether the "will run battery-less" in the Boyer fitting instructions is more an aspiration than a reality Thinking
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MarJay
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PostPosted: 13:22 - 30 Jul 2021    Post subject: Reply with quote

You will need to replace the battery with a suitable source of resistance, but otherwise I'd imagine it'll work.
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Easy-X
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PostPosted: 13:34 - 30 Jul 2021    Post subject: Reply with quote

MarJay wrote:
You will need to replace the battery with a suitable source of resistance, but otherwise I'd imagine it'll work.


Ah, you're thinking along the lines of the battery being part of the power regulation system. The primitive rectifier/zener arrangement these bikes originally had has been replaced with the Boyer "power box" which I assume is a modern regulator. Would this still need a dummy resistance?
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stinkwheel
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PostPosted: 13:41 - 30 Jul 2021    Post subject: Reply with quote

Depends on what the electronic ignition is. Some self-excite, some still take the power from the charging system.

If it's the former, it wouldn't make any difference if you had a battery or not.

EDIT: Ahh, the clue is in the title. It's the latter. Boyer Mk4s are notoriously fussy about having a healthy voltage supply, the advance curve goes all screwey if they have low voltage.

The Mk4 is being phased out, apparently the Mk5 is much less error prone.

I would not try to use one with a batteryless charging system.

The boyer power box WILL work without a battery but you need to get the engine spinning fast enough to generate the 12v that the ignition unit needs. I bet you're only getting a spark every third kick when the capacitor in the power box is charged up, and that is probably timed wrong.
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Last edited by stinkwheel on 13:49 - 30 Jul 2021; edited 2 times in total
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MarJay
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PostPosted: 13:48 - 30 Jul 2021    Post subject: Reply with quote

All the bikes I've ever seen with batteryless ignition required some sort of resistor or something to add enough load to the charging system. We'd probably need a bit more info on the layout of the charging system.

However, old Triumph, kickstarter, not loads of electrical load from 4 indicators, a stop and tail and a headlight, there's no reason why it couldn't be made to run without a battery, especially if the electronic ignition manufacturer says so.
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wr6133
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PostPosted: 14:34 - 30 Jul 2021    Post subject: Reply with quote

Both my bullets use boyer igntions and power boxes.

Run batteryless my arse. Tried on the 350. Yes it works if you are on a legs day and don't mind kicking the thing 999999999999999999999999999999999999999999999 times to get it going.
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Robby
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PostPosted: 14:41 - 30 Jul 2021    Post subject: Reply with quote

It sounds it will run without a battery, it just won't start without one.

Probably a good candidate for an AGM battery like a motobatt, they seem to be far happier than most when left alone for ages. I have one in the garage that occasionally gets used to run odd 12v things. Recently put in a charger after sitting doing nothing for a year, all the green lights immediately.
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Easy-X
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PostPosted: 14:53 - 30 Jul 2021    Post subject: Reply with quote

stinkwheel wrote:
The boyer power box WILL work without a battery but you need to get the engine spinning fast enough to generate the 12v that the ignition unit needs. I bet you're only getting a spark every third kick when the capacitor in the power box is charged up, and that is probably timed wrong.


That makes a lot of sense Thumbs Up First thing I said was let's pull the plugs and look at the spark. It was there but weak, we put it down to working the kicker by hand as it was up on a lift Doh!

My mate's a bit allergic to motorcycle electrics so I suspect he went with battery-less to keep things simple Smile (I'm sure it would have worked quite nicely on a small single cylinder engine.) I'll persuade him to add a battery, probably a Lithium Ion or AGM would suit something that'll probably never see rain Laughing
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stinkwheel
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PostPosted: 18:36 - 30 Jul 2021    Post subject: Reply with quote

Dinkiest lead acid battery I could find was a lucas YTR4ABS.

https://www.tayna.co.uk/motorcycle-batteries/lucas/lytr4abs/
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Easy-X
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PostPosted: 21:24 - 25 Sep 2021    Post subject: Reply with quote

It's been a while but I had a good session wiring up the bike today. To keep things simple - as the previous wiring attempt was a bust - it now has a T140 factory loom. Hardly anything wired in but all the right colours Smile

Two circuits effectively: power/charging and ignition. As a test I just kicked over the bike (without the plugs) to monitor how many volts were coming out of the "power box" and I couldn't get it much above 6 volts (with the Mk4 electronic ignition disconnected.) Maybe half a dozen swift kicks then turn on the ignition, kick again might get it started but seems like a lot of effort.

Inserting a battery into the mix? Totally different story! Angry blue pixies released on every kick Smile It was getting late so didn't go as far as putting the tank back and trying to start it but I'm pretty confident it'll be fine barring timing issues.

Waiting on a battery that'll fit and a suitable holder to be fabricated and hopefully it'll just be fiddly bits like brake lights to wire up.
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