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Rev counter issue

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Farmingstock
Trackday Trickster



Joined: 17 Jun 2016
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PostPosted: 19:56 - 16 Apr 2022    Post subject: Rev counter issue Reply with quote

Hello all

I have a Rieju 50cc and it has a strange issue with its Rev counter.

On tick over the Rev counter doesn’t register anything however when I Rev the bike it then works, I’m not sure if the counter has been messed with as this is how I bought the bike (was a none runner)

Also, not sure if it’s related but the coolant sensor light is permanently on, if I unplug the wire from the sensor it goes off, I’ve ordered a new sensor but just thought I’d mention it just in case they are related.
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stinkwheel
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PostPosted: 20:02 - 16 Apr 2022    Post subject: Reply with quote

I wonder if the battery is getting flat and it's not making enough power to run the rev counter until you rev it up a bit.
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xX-Alex-Xx
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PostPosted: 20:03 - 16 Apr 2022    Post subject: Reply with quote

Dodgy earth. Check yo wires.
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jeffyjeff
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PostPosted: 21:31 - 16 Apr 2022    Post subject: Reply with quote

Coolant light sounds like a bad sensor to me. Remove the lead from the sensor and touch it to the engine. The light should illuminate, confirming a bad sensor.
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Farmingstock
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PostPosted: 13:52 - 17 Apr 2022    Post subject: Reply with quote

Tried putting the wire directly to head and the light came on so looking like the sensor.

Can’t seem to figure out the Rev counter.
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jeffyjeff
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PostPosted: 19:11 - 17 Apr 2022    Post subject: Reply with quote

Well, without seeing a wiring diagram, I would suspect that the tachometer signal comes directly from the ignition module. You can check for dodgy connections or damaged terminal pins/connector in the circuit that signals the tach.
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Nobby the Bastard
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PostPosted: 19:27 - 17 Apr 2022    Post subject: Reply with quote

There's usually a earth and a 12v feed on the meters that provides a basis of comparison to the signal coming from the ingnitor. I'd check that they are both working.
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Farmingstock
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PostPosted: 20:47 - 17 Apr 2022    Post subject: Reply with quote

This is the only wiring diagram I can find, there is no cdi as such just an igniter and a regulator any idea which wires to check??
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Nobby the Bastard
Harley Gaydar



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PostPosted: 21:40 - 17 Apr 2022    Post subject: Reply with quote

That wiring diagram doesn't seem to have an electronic speedo or any wiring for a rev counter.

I say that because neither are on the wiring diagram.


Therefore it's the wrong one.
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Farmingstock
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PostPosted: 22:24 - 17 Apr 2022    Post subject: Reply with quote

Nobby the Bastard wrote:
That wiring diagram doesn't seem to have an electronic speedo or any wiring for a rev counter.

I say that because neither are on the wiring diagram.


Therefore it's the wrong one.


Well spotted, I cannot find an accurate diagram, can find a later model one which is different and this must be the early model

It’s a Rieju RS2 Matrix 2009
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Farmingstock
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PostPosted: 20:31 - 19 Apr 2022    Post subject: Reply with quote

There are only a few wires that go to
The dash, I have tested most which go to things like headlight, indicators, warning lights but none that if I put power/earth to it makes the Rev counter move at all, would there be a signal I can check for with multimeter to find which wire it is to trace back? Could be the dash, the Rev counter revs round but is 2000 ish behind.
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Farmingstock
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PostPosted: 23:47 - 19 Apr 2022    Post subject: Reply with quote

Found this diagram
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Nobby the Bastard
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PostPosted: 07:58 - 20 Apr 2022    Post subject: Reply with quote

As I said, there are 3 wires to the guage, a +ve and -ve which are references values and a feed from the ignition pulse. I would check the earth.
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Farmingstock
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PostPosted: 13:23 - 20 Apr 2022    Post subject: Reply with quote

Earth and live both fine, stable readings from the wiring plug, there are two yellow wires, what voltage etc should be coming out of the plug? On the diagram it shows yellow - what reading should I check?

Thanks
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Nobby the Bastard
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PostPosted: 14:20 - 20 Apr 2022    Post subject: Reply with quote

You don't check for voltage when checking an earth, you check for continuity....
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Farmingstock
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PostPosted: 15:38 - 20 Apr 2022    Post subject: Reply with quote

So it should be a reading of continuity from the yellow wires? Obviously asking for advice as I’m not 100% sure what to do.

Check continuity from the rectifier to the end of the lead that plugs into tacho?

Should it move with revs if fine?
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Nobby the Bastard
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PostPosted: 15:51 - 20 Apr 2022    Post subject: Reply with quote

The earth needs to be checked for continuity, and the earth is normally black.

The yellow needs to be measured in voltage and it will go up as the revs increase.
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Farmingstock
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PostPosted: 18:42 - 20 Apr 2022    Post subject: Reply with quote

This is what happens
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Nobby the Bastard
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PostPosted: 08:04 - 21 Apr 2022    Post subject: Reply with quote

How about take the meter apart, pull off the needle, and then put it back on pointing in the right place?
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Farmingstock
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PostPosted: 13:04 - 25 Apr 2022    Post subject: Reply with quote

Bought replacement clocks and the issue is still there, any other ideas? Tried moving the dial however it has a keyway and is stuck in that position!

Must be something else somewhere?
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Easy-X
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PostPosted: 19:16 - 25 Apr 2022    Post subject: Reply with quote

If an electric-pulse based rev counter is not working correctly and you've tried a new one then the only other inputs are the RPM signal and the main electricity supply (low-volts, noise.)
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Nobby the Bastard
Harley Gaydar



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PostPosted: 20:13 - 25 Apr 2022    Post subject: Reply with quote

As I previously said there are three wires.

1)12v. This is a reference voltage.you either have 12v on that wire or not. Easy to check.
2) pulse for the rev reading. This comes from the lt of the ignition soit either works or your bike doesn't run.
3) an Earth. This is also a referencenas well as an earth for the pulse.


As the reading is going lower than the minimum measurement of zero volts (zero revs) I would suspect the earth.
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trevor saxe-coburg-gotha:"Remember this simple rule - scooters are for men who like to feel the breeze on their huge, flapping cunt lips."
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Nobby the Bastard
Harley Gaydar



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PostPosted: 20:28 - 25 Apr 2022    Post subject: Reply with quote

The coolent sensor light being on is the rev counter using the bulb to find an earth.
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Farmingstock
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PostPosted: 21:27 - 25 Apr 2022    Post subject: Reply with quote

The live is fine
The earth is fine
The pulse is sporadic- this is what I need help checking, is it a case of multimeter on 12v check (same as checking battery voltage)? Wire to earth and other wire to pulse wire?

As can be seen in the video above this is what I did then and it shows voltage?

Are there any other parts to try and change/check to fix this? Diagram above shows wiring?




###The coolant light was the sensor I have changed that and cured the coolant light problem now###
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Nobby the Bastard
Harley Gaydar



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PostPosted: 07:49 - 26 Apr 2022    Post subject: Reply with quote

If the pulse wasn't working or sporadic, the needle would stay showing zero revs or drop to zero. It wouldn't go lower than zero.

The fact that it's going 'negative' implies that the reference zero volts (the earth) in't working correctly.
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trevor saxe-coburg-gotha:"Remember this simple rule - scooters are for men who like to feel the breeze on their huge, flapping cunt lips."
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Old Thread Alert!

The last post was made 2 years ago. Instead of replying here, would creating a new thread be more useful?
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