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ZX6R (carb’d) misfire.

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Kawasaki Jimbo
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PostPosted: 20:21 - 07 Jun 2022    Post subject: ZX6R (carb’d) misfire. Reply with quote

Having fixed the Yamaha I washed the ZX6R G2 (1999) yesterday, and then today took the Kawasaki to work, or that was the intention anyway. It started up first time, idled and warmed up nicely, accepted light throttle but had a weird misfire once out of the street and onto the main road. Weird because it only happened with a modest handful, it wasn’t like one cylinder just wasn’t working and there seemed no danger of stalling. I got 2 miles out hoping it would clear but then decided to go back home. It drives really well in town but had this ‘brrrrrrr’ flat note and reduced power at modest revs. Fine low down.

Tonight I drained the tank completely because the bike has been sitting with half a tank of E10 petrol since December (with a splash of Silkolene Pro FST). When I ran the bike with the intention of purging the carburettors I noticed (though not immediately) a quiet ticking sound which I think came from the right hand side, and didn’t change when I pulled the clutch in. Now I’m not sure this is unusual because I have rarely run it in the garage for a prolonged period, and usually it warms up on the concrete outside and I have ear plugs in.

I haven’t got fresh petrol yet but here’s the challenge; what might the problem be?

https://i.postimg.cc/vBT9Q0J1/E669229-E-29-F8-48-D6-9063-F2-D4-EBA73-C99.jpg
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A100man
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PostPosted: 22:19 - 07 Jun 2022    Post subject: Reply with quote

My bet .. A blocked main jet.
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Kawasaki Jimbo
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PostPosted: 12:58 - 13 Jun 2022    Post subject: Reply with quote

The bike ran perfectly with fresh fuel and since it has sat longer without this problem occurring I think it must be due to E10, which I’ll avoid in future. The ticking sound disappeared and I think it might have been the fuel pump running dry. Ready for an MOT.
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A100man
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PostPosted: 14:49 - 13 Jun 2022    Post subject: Reply with quote

Kawasaki Jimbo wrote:
The bike ran perfectly with fresh fuel and since it has sat longer without this problem occurring I think it must be due to E10, which I’ll avoid in future. The ticking sound disappeared and I think it might have been the fuel pump running dry. Ready for an MOT.


My XJ had 18 month petrol in it..( I taxed teh FZ last year) it ran OK but I did think it was sluggish.. It wasn't E10 I don't think just old..
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to v or not to v
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PostPosted: 17:49 - 13 Jun 2022    Post subject: Reply with quote

isnt e10 fuel dodgy for the rubber used on older bikes? carbs, fuel line etc.
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UncleFester
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PostPosted: 17:56 - 13 Jun 2022    Post subject: Reply with quote

Yes - i refuse to run E10 in anything i own especially the two older Jap things as their fuel system has rubber pipe and gaskets in that E10 will eat away at.

If i was stuck somewhere and nothing else was available then i'd use it to get home but fill back up with 97/98 E5 ASAFP.
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Kawasaki Jimbo
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PostPosted: 18:14 - 13 Jun 2022    Post subject: Reply with quote

I was of the view that I wasn’t going to be forced to buy the more expensive ‘Super Plus’ E5 and if rubber seals eventually perished so be it, I’d replace them then. However this incident has changed my mind, and I’ve also heard that E5 gives slightly higher mileage than E10 so the price difference may not be significant anyway.

Incidentally I’d wondered if what I’d experienced was ‘pinking’ or ‘knocking’ but I don’t think so. There was no metallic pinging sound, which is what I’m told would be heard.
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jaffa90
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PostPosted: 18:24 - 13 Jun 2022    Post subject: Reply with quote

Rubber pipes? as posted before i have binned all mine after dipping them in E5 and those with ok for unleaded use going slimey as well.
See pic.
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Kawasaki Jimbo
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PostPosted: 19:06 - 13 Jun 2022    Post subject: Reply with quote

jaffa90 wrote:
Rubber pipes? as posted before i have binned all mine after dipping them in E5 and those with ok for unleaded use going slimey as well.
See pic.

What have you replaced them with?
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jaffa90
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PostPosted: 17:29 - 15 Jun 2022    Post subject: Reply with quote

Kawasaki Jimbo wrote:
jaffa90 wrote:
Rubber pipes? as posted before i have binned all mine after dipping them in E5 and those with ok for unleaded use going slimey as well.
See pic.

What have you replaced them with?


Mostly plastic, some fancy names and some stink awful as well.
For rubber replacement bottom right of pic is e-bay no`s,
174045295965
Them next to these have been checked as well. See pics.


Last edited by jaffa90 on 18:17 - 15 Jun 2022; edited 1 time in total
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UncleFester
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PostPosted: 17:55 - 15 Jun 2022    Post subject: Reply with quote

It's not good enough to just be unleaded compatible, it needs to be a specific E10/E5 compatible rubber - which IIRC contains nitrile.

https://www.wheels-alive.co.uk/ethanol-and-classics-dont-mix-our-final-episode-of-three/

Have a read of ^^^
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jaffa90
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PostPosted: 01:25 - 16 Jun 2022    Post subject: Reply with quote

Nitrile rubber swells / softens with E5 E10 but Viton stays the same but not as pliable.
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redeem ouzzer
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PostPosted: 15:23 - 16 Jun 2022    Post subject: Reply with quote

So much misinformation on here but that’s what I would expect from people without 20 years experience in the industry. Most standard rubber bits in carbs etc are Nitrile. There are upgrade kits for sone things in Viton but not all Viton is the same. I’ve used aftermarket float bowl gaskets that have literally expanded after removal to the point where they won’t go back in (they sometimes shrink after a period of drying out). I wouldn’t trust any aftermarket Viton parts to outperform the OEM Nitrile originals. There are Viton grades that fuel wouldn’t touch but it seems the suppliers of these parts are not working with the higher end compounds.
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to v or not to v
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PostPosted: 19:05 - 16 Jun 2022    Post subject: Reply with quote

heres some rubber hose on the bay-
https://www.ebay.co.uk/itm/142385890358?
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jaffa90
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PostPosted: 23:12 - 16 Jun 2022    Post subject: Reply with quote

to v or not to v wrote:
heres some rubber hose on the bay-
https://www.ebay.co.uk/itm/142385890358?


I have ordered a metre to test.

Fuel taps now, in the pic the plastic ones on the left made down under failed because the keyed nitrile rubber insert went soft and stopped rotating. The brass Ewarts in the middle were fitted with nitrile O-rings and they swelled and stop the tap from rotating BUT the Viton O- rings worked ok but were a bastard to fit.
On the right are cheap Chinese taps and all tested ok.
All taps were soaked in E5 fuel.
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Kawasaki Jimbo
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PostPosted: 23:17 - 16 Jun 2022    Post subject: Reply with quote

UncleBFester wrote:
It's not good enough to just be unleaded compatible, it needs to be a specific E10/E5 compatible rubber - which IIRC contains nitrile.

https://www.wheels-alive.co.uk/ethanol-and-classics-dont-mix-our-final-episode-of-three/

Have a read of ^^^

Thumbs Up

SAE J30 R9 it is, and then route enough straight tube to avoid kinking where the OE might have been S-shaped.
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jaffa90
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PostPosted: 23:22 - 16 Jun 2022    Post subject: Reply with quote

Kawasaki Jimbo wrote:
UncleBFester wrote:
It's not good enough to just be unleaded compatible, it needs to be a specific E10/E5 compatible rubber - which IIRC contains nitrile.

https://www.wheels-alive.co.uk/ethanol-and-classics-dont-mix-our-final-episode-of-three/

Have a read of ^^^

Thumbs Up

SAE J30 R9 it is, and then route enough straight tube to avoid kinking where the OE might have been S-shaped.


R9 ?????????????? I thought maybe R1!
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jaffa90
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PostPosted: 18:07 - 20 Jun 2022    Post subject: Reply with quote

to v or not to v wrote:
heres some rubber hose on the bay-
https://www.ebay.co.uk/itm/142385890358?


Arrived today Mon 20th, tested inside and outside the pipe. SEE PIC.
What do you reckon???
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to v or not to v
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PostPosted: 18:13 - 20 Jun 2022    Post subject: Reply with quote

jaffa90 wrote:
to v or not to v wrote:
heres some rubber hose on the bay-
https://www.ebay.co.uk/itm/142385890358?


Arrived today Mon 20th, tested inside and outside the pipe. SEE PIC.
What do you reckon???


i reckon youre putting too much water in your pot noodle Mr. Green
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Nobby the Bastard
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PostPosted: 18:18 - 20 Jun 2022    Post subject: Reply with quote

Jaffa doesn't do anything right.
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Kawasaki Jimbo
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PostPosted: 19:33 - 20 Jun 2022    Post subject: Reply with quote

jaffa90 wrote:
to v or not to v wrote:
heres some rubber hose on the bay-
https://www.ebay.co.uk/itm/142385890358?


Arrived today Mon 20th, tested inside and outside the pipe. SEE PIC.
What do you reckon???

I think you may simply have wiped off some excess black particulates or dye from the surface. If the material truly disintegrated with a wipe of E10 it wouldn’t last a day when installed and filled. Ask the supplier for their comments.
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Islander
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PostPosted: 20:05 - 20 Jun 2022    Post subject: Reply with quote

Kawasaki Jimbo wrote:

I think you may simply have wiped off some excess black particulates or dye from the surface. If the material truly disintegrated with a wipe of E10 it wouldn’t last a day when installed and filled. Ask the supplier for their comments.


That. You've wiped off something from the manufacturing process.

Also what redeem ouzzer said about viton.
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jaffa90
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PostPosted: 21:21 - 20 Jun 2022    Post subject: Reply with quote

Islander wrote:
Kawasaki Jimbo wrote:

I think you may simply have wiped off some excess black particulates or dye from the surface. If the material truly disintegrated with a wipe of E10 it wouldn’t last a day when installed and filled. Ask the supplier for their comments.


That. You've wiped off something from the manufacturing process.

Also what redeem ouzzer said about viton.


I don`t think so, i can blacken a full box of cotton buds soaked in fuel in the same place inside if need be. Nitrile is not suitable.
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Islander
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PostPosted: 21:38 - 20 Jun 2022    Post subject: Reply with quote

jaffa90 wrote:
Islander wrote:


That. You've wiped off something from the manufacturing process.

Also what redeem ouzzer said about viton.


I don`t think so, i can blacken a full box of cotton buds soaked in fuel in the same place inside if need be. Nitrile is not suitable.


Well you crack on then. You obviously know better than the expert suppliers and manufacturers. I wouldn't wear nitrile gloves either - they're bound to dissolve at the first sign of ethanol Laughing
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Kawasaki Jimbo
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PostPosted: 21:39 - 20 Jun 2022    Post subject: Reply with quote

I think you need to buy from a reputable manufacturer and spend more than £1.
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