 virus World Chat Champion

Joined: 16 Aug 2006 Karma :  
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 Posted: 16:02 - 17 Apr 2023 Post subject: GZ125 marauder wiring diagrams. |
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So the better half has decided she wants to get onto 2 wheels and after a bit of hunting has found a bike she likes, in a price bracket she can afford, by a manufacturer that I trust to not fall to pieces instantly.
Slight problem, its a non runner at the moment with some questionable wiring bodges done by previous 17yr old owners. (choc block connectors do not belong on alternator wiring...)
Ive been hunting around for a while now but the only wiring diagram i can find is a spanish one for the 250. Anyone got a link to a wiring diagram that might help me get this 04 marauder running for her?
Shes ordered the gz/gs/gn etc haynes but still waiting on delivery.
Cheers
John ____________________ own: 81 xs1100g...
owned: 85 rat CG (sold), 91 GS500e (stolen), 84 gsx400f (scrapped), 81 z250 (siezed, siezed, scrapped), 83 cb250rs (sold), 84 gpz750r ratfighter (killed) 84gpz400 (sold), '80 cb650 ratfighter (wrote off) 95gsx6/12f ratfighter (killed) 91 xj900 (sold)
stinkwheel Well I just had my hands up a pigs fanny. Which makes your concerns pale into insignificance. |
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 that_impulse_guy Scooby Slapper
Joined: 07 Mar 2023 Karma :  
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 Posted: 21:39 - 17 Apr 2023 Post subject: |
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I...probably dont have the wiring diagram, but have the same version of google installed as most people:-)
What I did do this weekend was swop one dubious origin gn125 clone engine for another, and figured out enough wiring to make it easy. Your engine is different...but same concept.
two sets of wires come out of the alternator side...one set will probably be slightly thicker and all the same colours (3 wires if i remember correctly)...yellow in my case. They all go towards the regulator rectifier side.
there'll be another two wires...these are the pulse trigger for ignition. Order is important (i think..or i got it right first time). Put them to where they should go, probably the cdi.
there'll be another wire in that area originating from the front sprocket-ish...thats neutral...if it is 6 or so wires, then its neutral, 1,2,3,4,5,...for if you have a gear position indicator...it may be 6 wires, but only one connected...same thing...neutral lights will come on from one of the wires, and individual gears on the other wires. Manufacturing often means same wiring harness for two or more bikes..so dont be surprised if you got a connector with 6 wires in, and 1 wire out in that area.
theres probably a few interlocks preventing starting...clutch lever side may be a switch and a sidestand switch. Sidestand swith bypass is by connecting the two wires together if the switch is faulty...i think clutch switch you disconnect the wires
everything else (switches and lights etc) should be figure-out-able.
if youre seriously stuck, the vanvan 125 should be a similar enough thing
https://www.manualslib.com/manual/1598504/Suzuki-Rv125.html?page=209
(download the whole pdf..its got some good bits under "electrical") ____________________ Gone: Yamaha DT50lc, Suzuki DR500, Suzuki A100, Kawasaki z250ltd, RD350YPVS, Suzuki DR Big, Kawasaki AR125, Kawasaki KMX200, Suzuki GS1000S, Katana 1100, GS550M, Suzuki RGV250
Now: Suzuki GSX400X, Suzuki RF900R, NS400R |
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 virus World Chat Champion

Joined: 16 Aug 2006 Karma :  
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