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Low compression two stroke

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PotatoHead202...
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PostPosted: 17:32 - 20 Jun 2023    Post subject: Low compression two stroke Reply with quote

Unfortunately my CZ 175 has now developed low compression (75psi). It was running without major issue until last week when it became very difficult to start from cold after being left since the weekend. I thought the issue was a flooded carb. Same thing happened on Sunday but it otherwise ran without issue albeit a bit lacking top end. Come Monday and today it absolutely would not even fire unless I bumped it where it would rumble quietly for a few seconds.

The top end was purchased as a set Inc barrel, piston and rings. Has been run at 25:1. I haven't felt it sieze up at all but there is some scoring on the piston. The barrel feels absolutely fine and cross hatching still visible. It's had about 80 ish miles or so since the full rebuild Inc new crank seals.

Any ideas what I can do now? I'm at my absolute wits end with it today!
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Nobby the Bastard
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PostPosted: 17:43 - 20 Jun 2023    Post subject: Reply with quote

Judging by the scoring, something was in the bottom end that shouldn't have been.
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stinkwheel
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PostPosted: 18:19 - 20 Jun 2023    Post subject: Reply with quote

Is there any play on the small end? All the needle bearings still in there?
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PotatoHead202...
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PostPosted: 18:23 - 20 Jun 2023    Post subject: Reply with quote

Bearings all seem good. I can't understand what could have gotten in there in the build. Was absolutely coated in assembly lube.

Interestingly, someone has mentioned that the compression figure is about in spec (well, about 8 psi off) for a stone cold engine.
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A100man
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PostPosted: 18:58 - 20 Jun 2023    Post subject: Reply with quote

The rings look quite bad for 80 miles.. Did you check the end gaps when fitting?
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PotatoHead202...
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PostPosted: 19:12 - 20 Jun 2023    Post subject: Reply with quote

A100man wrote:
The rings look quite bad for 80 miles.. Did you check the end gaps when fitting?


In what way bad (genuine question)?

I can't remember tbh. Was purchased as a set from a reputable dealer with the piston and barrel
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stinkwheel
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PostPosted: 19:13 - 20 Jun 2023    Post subject: Reply with quote

Is it just me or does it look like that piston is slightly bulged out just below the bottom ring land?

Are all three piston ring locating pins still present?

Anyway, it's seized for some reason. Maybe it doesn't actually do 60mph?
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I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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Nobby the Bastard
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PostPosted: 19:46 - 20 Jun 2023    Post subject: Reply with quote

This bit looks very much like something was trapped between piston and barrel.
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PotatoHead202...
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PostPosted: 19:53 - 20 Jun 2023    Post subject: Reply with quote

stinkwheel wrote:
Is it just me or does it look like that piston is slightly bulged out just below the bottom ring land?

Are all three piston ring locating pins still present?

Anyway, it's seized for some reason. Maybe it doesn't actually do 60mph?


It's done GPS verified 60 a number of times now. It's not knowingly siezed since I've rebuilt it.
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PotatoHead202...
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PostPosted: 19:54 - 20 Jun 2023    Post subject: Reply with quote

Nobby the Bastard wrote:
This bit looks very much like something was trapped between piston and barrel.


Potentially but no marks that can be felt.
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Nobby the Bastard
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PostPosted: 20:12 - 20 Jun 2023    Post subject: Reply with quote

Well it left a mark on the piston....
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Easy-X
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PostPosted: 20:19 - 20 Jun 2023    Post subject: Reply with quote

Unless the supplier was very specific (and trustworthy) I wouldn't just assume the ring gaps were set correctly and just lob it all in. Where did you get this top-end set, if you don't mind me asking?
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PotatoHead202...
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PostPosted: 20:53 - 20 Jun 2023    Post subject: Reply with quote

Partdek CZ or Jawashop from memory
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stinkwheel
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PostPosted: 20:59 - 20 Jun 2023    Post subject: Reply with quote

Last time I had a Jawa rebored, the "set" of pistons came back from the engineers with an L and an R scribed on them and a note to say they were a) Slightly different sizes so don't mix them up and b) Measurably oval so he'd bored it for the widest diameter.
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I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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PotatoHead202...
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PostPosted: 21:09 - 20 Jun 2023    Post subject: Reply with quote

Nobby the Bastard wrote:
Well it left a mark on the piston....


It seems to be a big bit of carbon, that's right at the exhaust port. Whatever it is is rubbing off.
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Nobby the Bastard
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PostPosted: 21:16 - 20 Jun 2023    Post subject: Reply with quote

PotatoHead2020 wrote:
Nobby the Bastard wrote:
Well it left a mark on the piston....


It seems to be a big bit of carbon, that's right at the exhaust port. Whatever it is is rubbing off.


That is not a bit of carbon residue. I note that you haven't posted pictures of the barrel and are just saying that you can't feel anything.
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A100man
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PostPosted: 21:19 - 20 Jun 2023    Post subject: Reply with quote

PotatoHead2020 wrote:
A100man wrote:
The rings look quite bad for 80 miles.. Did you check the end gaps when fitting?


In what way bad (genuine question)?

I can't remember tbh. Was purchased as a set from a reputable dealer with the piston and barrel


They look scored, perhaps because they were too big (circumference) and expanded until they were too tight, its not uncommon to have to file them to set correct end gap. You can take them off push them square down the barrel about 20mm and measure the gap with feelers
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PotatoHead202...
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PostPosted: 21:24 - 20 Jun 2023    Post subject: Reply with quote

OK then.

Here if the barrel for you.
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stinkwheel
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PostPosted: 21:42 - 20 Jun 2023    Post subject: Reply with quote

There shouldn't be vertical scoring on either the piston, rings or the barrel. I'm pretty sure I can vertical lines. It's been seized, maybe didn't seize solid but it has nipped at some point.

Are those rings free to move about in the lands any more?
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“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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Robby
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PostPosted: 23:18 - 20 Jun 2023    Post subject: Reply with quote

If you made it look like that in 80 miles, it was tight and hot the whole time.

The parts were shit when new, so there's no reason for anything currently available to be any good.

You may get away with honing the barrel, otherwise it's a rebore. It needs another piston and rings. Measure stuff before putting it together, particularly the ring end gap.
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PotatoHead202...
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PostPosted: 00:15 - 21 Jun 2023    Post subject: Reply with quote

stinkwheel wrote:
There shouldn't be vertical scoring on either the piston, rings or the barrel. I'm pretty sure I can vertical lines. It's been seized, maybe didn't seize solid but it has nipped at some point.

Are those rings free to move about in the lands any more?


I certainly can't feel any with a nail but maybe. The rings seem fine, springy and 100% not seized.
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Bhud
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PostPosted: 00:44 - 21 Jun 2023    Post subject: Reply with quote

You've got to know when to hold 'em, know when to fold 'em, know when to walk away, and, know when to run.
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MCN
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PostPosted: 04:05 - 21 Jun 2023    Post subject: Reply with quote

It looks like the piston overheated, grew to big for the bore and seized.

The rings would disintegrate during that process.

Either fueling issue.

Oil mixture/injection.

Overloading.

Wrong piston/rings for the bore.

A piston have quite a bit of free play between the crown, skirt and the bore to allow for free movement and thermal expansion.

The cylinder will require re-bore or at least honing to remove any marks and restore the cylinder wall surface texture (Cross Hatching to retain the oil film).

It is not the end of the world.

Engine out time.

When it's out you can thoroughly wash and de-crap all the casings/housings before clashing it together with your new bits.
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Bhud
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PostPosted: 06:45 - 21 Jun 2023    Post subject: Reply with quote

80 miles since full rebuild...

If you fix it again you would have a working CZ175. Well isn't that great.

Just scrap it, or hold for a few years until its value skyrockets. The market is bad at the moment so it's a holder or a scrapper.

If now isn't the time to call it a day, then when is? Maybe it's got another 80 or even 800 good miles left in it before something else goes wrong.

It's just like those gambling ads. When the fun stops, stop.
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blurredman
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PostPosted: 08:38 - 21 Jun 2023    Post subject: Reply with quote

MCN wrote:
It looks like the piston overheated, grew to big for the bore and seized.



Wouldn't you normally get scores indicitive of a 'square' seizure in that case?




It looks to me that the the inlet tract, anywhere from the air filter had crap in it maybe.
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