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A100man |
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A100man World Chat Champion
Joined: 19 Aug 2013 Karma :
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Posted: 12:08 - 10 Jul 2023 Post subject: A100 rides again.. |
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Hi y'all.
I'm back in the vogue of dicking about with my old A100 which I just got back on the road after about 5 years (pumped tyres up and cleaned carb - started too with some help from carb cleaner on very old fuel )
I have a GP100 spoked wheel disc brake front end (rare) to try and fit and I thought I'd have a go at improving the lighting too.
As far as i recall the headlight is 6V and I think works on half wave rectified volts, or maybe it's full AC direct from a dedicated coil on the alternator and not off the battery
Anyone got advice on fitting a LED lamp? I guess if full AC this not possible. ____________________ Now: A100, GT250A, XJ598, FZ750
Then: Fizz, RS200, KL250, XJ550, Laverda Alpina, XJ600, FZS600 |
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Nobby the Bastard |
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Nobby the Bastard Harley Gaydar
Joined: 16 Aug 2013 Karma :
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blurredman |
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blurredman World Chat Champion
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A100man |
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A100man World Chat Champion
Joined: 19 Aug 2013 Karma :
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redeem ouzzer |
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redeem ouzzer World Chat Champion
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A100man |
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A100man World Chat Champion
Joined: 19 Aug 2013 Karma :
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Posted: 13:39 - 10 Jul 2023 Post subject: |
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redeem ouzzer wrote: | I'd love another A100, by far the best bike i've ever owned. I wouldn't modify it though - it would be 100% original as Suzuki intended it. |
There you go..
..only missing the lower chain guard from what I can tell..
https://www.ebay.co.uk/itm/295807928849 ____________________ Now: A100, GT250A, XJ598, FZ750
Then: Fizz, RS200, KL250, XJ550, Laverda Alpina, XJ600, FZS600 |
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stinkwheel |
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stinkwheel Bovine Proctologist
Joined: 12 Jul 2004 Karma :
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Posted: 15:16 - 10 Jul 2023 Post subject: |
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If it's properly half rectified, you can use an LED, you'll need to check if it's positive or negative earth (put a meter on it with the common lead to the frame and see if it reads a + or - reading, a + reading means it's negative earth). If it's fullwave AC, they don't work (I tried, it went bang).
Still options though. One would be to halfwave rectify it with a diode in the headlight feed then use the appropriate polarity LED bulb (or buy one and see if it works and if it doesn't, fit the diode the other way round).
The other would be to convert it to DC lighting off the battery which at its simplest with most bikes of that era fitted with a split charging coil would simply be to disconnect the lighting feed from the coil and attach it to the battery instead. To add a very slight layer of complexity, if it's just sending the coil output straight to the battery through a 2-pole selenium rectifier which many of them do, it would also be worth upgrading to a single phase reg/rec which will significantly smooth the output and increase battery life. This is what I did with Mrs stinkwheels YB100.
If it has a ballast resistor, you can safely disconnect it if you fitted a reg/rec. ____________________ “Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.”
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles. |
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MCN |
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MCN Super Spammer
Joined: 22 Jul 2015 Karma :
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stinkwheel |
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stinkwheel Bovine Proctologist
Joined: 12 Jul 2004 Karma :
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Posted: 16:52 - 10 Jul 2023 Post subject: |
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Operating range for the last set of LED headlights I fitted was 3-48v.
DC conversion is probably your best bet. It's what I did on my Enfield Bullet. It has a single phase, 10A alternator charging the smallest battery I could find and is running a thoroughly modern feeling H4 equivalent LED headlamp bulb with which I have navigated forestry tracks in the dark and LED bulbs throughout. The entire electrical system, with engine running, full beam headlight, tail light, flashers and brake lights all on is drawing 4A. ____________________ “Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.”
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles. |
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WD Forte |
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WD Forte World Chat Champion
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A100man |
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A100man World Chat Champion
Joined: 19 Aug 2013 Karma :
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Posted: 19:58 - 10 Jul 2023 Post subject: |
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Full AC direct off the alternator is confirmed. Current blub is 35/35W of this type..
https://www.ebay.co.uk/itm/142832965946
instead of 25/25 .. ____________________ Now: A100, GT250A, XJ598, FZ750
Then: Fizz, RS200, KL250, XJ550, Laverda Alpina, XJ600, FZS600 |
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A100man |
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A100man World Chat Champion
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Pete. |
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Pete. Super Spammer
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WD Forte |
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WD Forte World Chat Champion
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stinkwheel |
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stinkwheel Bovine Proctologist
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A100man |
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A100man World Chat Champion
Joined: 19 Aug 2013 Karma :
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Posted: 10:10 - 11 Jul 2023 Post subject: |
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stinkwheel wrote: |
The LED won't run dimly. It's either got a working voltage or it hasn't. If it's borderline, it'll flicker annoyingly then eventually burn out.
There seem to be two types of A100 stator from looking at pictures. One of them has two coils on it which are paralell to one another (one is a split lighting/charging coil, the other is for the ignition). The other has three coils. Which is yours?
A wiring diagram would be handy so we know exactly what's going on on your specific bike. |
Ah I figured that if a LED was only 'ON' during the positive half of the AC cycle then the ON/OFF effect would make it dimmer overall, but perhaps not as dim as an incandescent bulb.
Mine is a 1980 model with the three coils I think one is for ignition. one direct AC for head lights and one passes via a simple single diode only 'rectifier' to the battery which then provides supply for indicators and brake light.
This is similar to my GT250, only the rectifier is full bridge, no reg - I replaced that with a generic rec/reg which seems to work OK (13-15V output).
I'll take a pic of the diagram that came with the owner's manual - the choice is for Pakistan wiring or 'other countries' ____________________ Now: A100, GT250A, XJ598, FZ750
Then: Fizz, RS200, KL250, XJ550, Laverda Alpina, XJ600, FZS600 |
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stinkwheel |
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stinkwheel Bovine Proctologist
Joined: 12 Jul 2004 Karma :
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A100man |
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A100man World Chat Champion
Joined: 19 Aug 2013 Karma :
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Posted: 09:45 - 12 Jul 2023 Post subject: |
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Wiring diagram attached,
If I made (or used the now redundant one off the GT250 ) 4 diode bridge rectifier
would I common the load -ve and the alternator 'earth'. The diagram seems to imply the coil output is single ended rather than 'floating'.
Cheers ____________________ Now: A100, GT250A, XJ598, FZ750
Then: Fizz, RS200, KL250, XJ550, Laverda Alpina, XJ600, FZS600 |
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stinkwheel |
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stinkwheel Bovine Proctologist
Joined: 12 Jul 2004 Karma :
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Posted: 13:13 - 12 Jul 2023 Post subject: |
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A100man wrote: | Wiring diagram attached,
If I made (or used the now redundant one off the GT250 ) 4 diode bridge rectifier
would I common the load -ve and the alternator 'earth'. The diagram seems to imply the coil output is single ended rather than 'floating'.
Cheers |
Good question, probably one for WDforte. Or possibly could you desolder the "earth" end of the coil and run it into a reg/rec with the white/red as the other leg? ____________________ “Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.”
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles. |
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A100man |
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A100man World Chat Champion
Joined: 19 Aug 2013 Karma :
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Posted: 13:46 - 12 Jul 2023 Post subject: |
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stinkwheel wrote: |
Good question, probably one for WDforte. Or possibly could you desolder the "earth" end of the coil and run it into a reg/rec with the white/red as the other leg? |
Darn - just realised that diag is for the older 2 coil alternator.
I think my version has a full coil for the main lighting rather than a tap-off.
Cheers ____________________ Now: A100, GT250A, XJ598, FZ750
Then: Fizz, RS200, KL250, XJ550, Laverda Alpina, XJ600, FZS600 |
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WD Forte |
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WD Forte World Chat Champion
Joined: 17 Jun 2010 Karma :
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Posted: 21:07 - 12 Jul 2023 Post subject: |
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Nope, I made the same mistake wondering where the ignition power came from until I spotted the wee twisty igntion power coil
in the diagram near the points
I think the simplest (and reversible ) option is to keep the windings for the ignition power and the output from the existing coils
( W/R & Y/W)
into a 4 wire 2 phase RegRec with 12v output and battery
the Y/W for lights can be fed via fuse from the ignition switch
There's also resistor I presume is to act as a ad hoc ballast that can be by passed now you'll have a regulator.
12V LED blubs of course and 12v flasher unit
If you want, when I have time I'll frig that diagram with the changes involved, it isn't that much or hard
4 WIRE REGREC ( I used this on that Mobylette)
https://www.ebay.co.uk/itm/123754926003?
https://i.ebayimg.com/images/g/NOAAAOSw5llkSGVm/s-l1600.jpg ____________________ bikers smell of wee |
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Nobby the Bastard |
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Nobby the Bastard Harley Gaydar
Joined: 16 Aug 2013 Karma :
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A100man |
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A100man World Chat Champion
Joined: 19 Aug 2013 Karma :
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Posted: 09:53 - 13 Jul 2023 Post subject: |
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Hmm, before I get too ahead of myself I need to find a better (brighter)
lamp of the correct fitting.
The one in it looks like this odd bugger.. with the three lugs.
https://i.ebayimg.com/images/g/a7wAAOSwkydkiWhr/s-l400.jpg ____________________ Now: A100, GT250A, XJ598, FZ750
Then: Fizz, RS200, KL250, XJ550, Laverda Alpina, XJ600, FZS600 |
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Nobby the Bastard |
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Nobby the Bastard Harley Gaydar
Joined: 16 Aug 2013 Karma :
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A100man |
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A100man World Chat Champion
Joined: 19 Aug 2013 Karma :
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Posted: 10:09 - 13 Jul 2023 Post subject: |
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Nobby the Bastard wrote: | Edd China actually did a demonstration on Wheeler Dealers of bulbs of different cost of the same fitting type and wattage. There higher quality bulbs out there which are brighter and provide a better beam pattern. |
Well indeed..
In order of 'easiness' & cost.
1) Find a Halogen of that fitting
2) Find a LED of that fitting and rectify the lighting coil AC to DC (full wave)
3) Convert to 12V , rectify, change all bulbs and flasher unit then find a battery that will fit in the compartment etc..
Cheers ____________________ Now: A100, GT250A, XJ598, FZ750
Then: Fizz, RS200, KL250, XJ550, Laverda Alpina, XJ600, FZS600 |
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