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Easy-X |
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 Easy-X Super Spammer

Joined: 08 Mar 2019 Karma :   
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 Posted: 14:30 - 14 Oct 2023 Post subject: Cheap welding |
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I went to post this in the "what have you bought" thread but I keep getting errors loading the page
I got this cheap thing:
https://i.imgur.com/vqvoEGp.jpg
"Dirty Pro Tools" It's has a very simple single dial that combines current and feed rate roughly marked for material thickness. Turn on, set dial, zap. Great for the once or twice a year I'm gonna use it.
First attempt:
https://i.imgur.com/rgdraS7.jpg
The spatter is from too much stick-out.
Second attempt:
https://i.imgur.com/v5J1pTy.jpg
Given I've never used a MIG welder before I'm quite happy with the results.
That'll do for now as "rain stopped play" again:
https://i.imgur.com/AV5h4hp.jpg ____________________ Husqvarna Vitpilen 401, Yamaha XSR700, Honda Rebel, Yamaha DT175, Suzuki SV650 (loan) Fazer 600, Keeway Superlight 125, 50cc turd scooter |
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Nobby the Bastard |
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 Nobby the Bastard Harley Gaydar

Joined: 16 Aug 2013 Karma :  
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Islander |
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 Islander World Chat Champion

Joined: 05 Aug 2012 Karma :    
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Robby |
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 Robby Dirty Old Man

Joined: 16 May 2002 Karma :   
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Easy-X |
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 Easy-X Super Spammer

Joined: 08 Mar 2019 Karma :   
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Robby |
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 Robby Dirty Old Man

Joined: 16 May 2002 Karma :   
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Pete. |
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 Pete. Super Spammer

Joined: 22 Aug 2006 Karma :     
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 Posted: 17:46 - 14 Oct 2023 Post subject: |
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I got a 110v unit you can have double cheap Robby. It'll run 2mm 6013 rods but it struggles with 2.5mm ____________________ a.k.a 'Geri'
132.9mph off and walked away. Gear is good, gear is good, gear is very very good  |
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MCN |
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 MCN Super Spammer

Joined: 22 Jul 2015 Karma :   
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 Posted: 19:15 - 14 Oct 2023 Post subject: |
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The deal with welding is the same as proper secks.
It's all about penetration.
If you don't know what you are doing, you may be fooled by the surface and not recognise deeper problems.
Too much juice overheats the weld.
Rapid cooling chills the weld.
Dirty surfaces lead to inclusions.
It not an afternoon's training session (like electrical work).
But you cannot get worsererer by practice.
Watch some murican on YouTube.
You might have to listen to the Rock Moozak they aye play as an intro though.
Plus some more encouraging criticism from Nobby will gee you on too.  ____________________ Disclaimer: The comments above may be predicted text and not necessarily the opinion of MCN. |
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Easy-X |
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 Easy-X Super Spammer

Joined: 08 Mar 2019 Karma :   
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 Posted: 09:55 - 15 Oct 2023 Post subject: |
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Clean surfaces and get as close to the weld as possible (minimum stick-out) were my main takeaways. Oh, and an auto-darkening visor is essential. Repairing/moving exhaust bracketry and hangers is all I'm aiming for at the moment - nothing I'd want to stake my life on
One thing to note though is fluxed welding produces a very bright white light whereas I'm told gas welding is blue, not quite as bright. ____________________ Husqvarna Vitpilen 401, Yamaha XSR700, Honda Rebel, Yamaha DT175, Suzuki SV650 (loan) Fazer 600, Keeway Superlight 125, 50cc turd scooter |
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MarJay |
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 MarJay But it's British!

Joined: 15 Sep 2003 Karma :     
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Pete. |
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 Pete. Super Spammer

Joined: 22 Aug 2006 Karma :     
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 Posted: 16:24 - 15 Oct 2023 Post subject: |
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Gasless MIG is a recognised industrial process, just that hobby-grade machines and wire are the noddy-power equivalent.
My Migatronic mig says I can use aluminium wire in it, but it will barely feed without bunching with the torch lead kept dead straight and just pushing wire through the torch let alone trying to actually do work with it. If I want to do any ally welds I'm gonna have to invest in a spool gun at the very least. ____________________ a.k.a 'Geri'
132.9mph off and walked away. Gear is good, gear is good, gear is very very good  |
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bugeye_bob |
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 bugeye_bob World Chat Champion

Joined: 05 Sep 2013 Karma :  
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A100man |
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 A100man World Chat Champion

Joined: 19 Aug 2013 Karma :   
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 Posted: 10:02 - 16 Oct 2023 Post subject: Re: Cheap welding |
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Easy-X wrote: |
"Dirty Pro Tools"  It's has a very simple single dial that combines current and feed rate roughly marked for material thickness. Turn on, set dial, zap. Great for the once or twice a year I'm gonna use it.
First attempt:
https://i.imgur.com/rgdraS7.jpg
The spatter is from too much stick-out.
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Fair dos for first attempt although I'll contend the spatter could be down to the fluxed wire.. until I realised this was a gas-less mig I thought you had the gas off!
First attempt doesn't look very strong but it might be strong enough for that. ____________________ Now: A100, GT250A, XJ598, FZ750
Then: Fizz, RS200, KL250, XJ550, Laverda Alpina, XJ600, FZS600 |
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WD Forte |
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 WD Forte World Chat Champion

Joined: 17 Jun 2010 Karma :   
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MCN |
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 MCN Super Spammer

Joined: 22 Jul 2015 Karma :   
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Bhud |
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 Bhud World Chat Champion
Joined: 11 Oct 2018 Karma :   
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to v or not to v |
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 to v or not to v World Chat Champion

Joined: 24 Nov 2020 Karma :   
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Easy-X |
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 Easy-X Super Spammer

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WD Forte |
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 WD Forte World Chat Champion

Joined: 17 Jun 2010 Karma :   
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stinkwheel |
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 stinkwheel Bovine Proctologist

Joined: 12 Jul 2004 Karma :    
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 Posted: 09:31 - 20 Oct 2023 Post subject: |
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From some mates who have them, the first thing to do is take the reel of wire it came with and throw it away as far as you can. The second thing is to fit a decent PTFE liner. Then fit some proper wire.
I had one and it actually caught fire when the wire feed tangled and burned out the wire feed motor.
I occasionally fart stuff together with a little inverter stick welder which does a surprisingly good job and contrary to received wisdom, is fairly decent at welding thin stuff together without just blowing holes through it. The trick with that is to buy good quality rods.
I'm giving serious consideration to getting a little scratch TIG add-on for it which are remarkably cheap (about £80). Then I can spend some time this winter wasting loads of gas and tungsten trying to learn how to use it. The rationale being I don't do a lot of welding and it's usually something relatively small and light like a bracket or a frame lug. It can usually be done on a table. I like the idea of TIG bronzing stuff like that and I also like the idea of potentially being able to do a bit of alloy or stainless. For something more structural... Well TIG bronze is still probably fine, they brazed motorbike frames for years but there's always the stick if I need heavier penetration. ____________________ “Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.”
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles. |
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A100man |
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 A100man World Chat Champion

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A100man |
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 A100man World Chat Champion

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Old Thread Alert!
The last post was made 1 year, 195 days ago. Instead of replying here, would creating a new thread be more useful? |
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