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| UpcomingChris |
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 UpcomingChris Nova Slayer
Joined: 30 Jan 2011 Karma :     
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 Posted: 14:16 - 15 Jul 2011 Post subject: 3 possible problems!, Need help with this |
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I have made a post before, and it has died out, So i'm making a new one in hope of getting some answers.
I put my CG125 W away one night, All was running perfectly fine, Apart from the battery was On it's way out.
I have since recharged the battery, and that is fine
About a month later, tried to get it out, And it would not start.
After doing some testing on it i figured that there is no spark from the plug. The plug was in pretty bad shape so i bought a new one, The correct one, And still no spark, now i'm no mechanic, and i know very little as i am a new rider.
I figures it must be the Coil or HT lead, Either that or maybe the CDI? I don't see how it would just stop working, for no reason.
So my question is, How can i go about testing the HT lead / Ignition coil?, Please if you could take a little more time to explain things i would appreciate it allot!
Thanks
Chris |
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| zombie_dave |
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 zombie_dave Borekit Bruiser
Joined: 24 Mar 2010 Karma :    
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| UpcomingChris |
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 UpcomingChris Nova Slayer
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| unitynotsocri... |
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 unitynotsocri... Banned

Joined: 29 Jun 2011 Karma :     
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 Posted: 22:34 - 15 Jul 2011 Post subject: |
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You can check the coil resistance with a MULTIMETER.Check the reading against the manual.From what you say about storing it a short while ,i'd check the sidestand cutout switch (if fitted) for corrosion. Cdi 's can be checked with a multimeter if they are simple ones.Drain the carb bowl for fresh juice. ____________________ nearly a normal tax paying tosser.......with ferrileness suzi100,cg125,cb125scb100n,cb175,cd100,cj250t,kh250,c15,125 bantam,super 6,rickman gs750,xt500,250rs,dt175,lifan125,dolomite1850,metro,Morris220ld,morrisfg,leyland princess,range rover,corsa,vw camper .now struggling with legs. MORE ORDER = MORE CHAOS |
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| UpcomingChris |
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 UpcomingChris Nova Slayer
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| jimspeed |
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 jimspeed World Chat Champion

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| Frost |
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 Frost World Chat Champion

Joined: 26 May 2004 Karma :  
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| UpcomingChris |
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 UpcomingChris Nova Slayer
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| UpcomingChris |
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 UpcomingChris Nova Slayer
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 Posted: 02:22 - 16 Jul 2011 Post subject: |
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| Frost wrote: | Lights will work even if the battery is only putting out 10volts, and half an amp.
The starter motor on the other hand needs 12volts and plenty of amps, so the lights working tell you the battery isn't 100% flat, but it might be 99% flat.
The spark plug won't spark unless the side of it is touching the engine. The spark might also be invisible in bright light, so try it in the dark.
The bike might be flooded from failed attempts at starting it, so kicking i over a bunch of times with the plug out will clear it out. |
Very useful info, Thanks for that!. The battery does seem a bit... Lifeless at times, Using the indicators for a few minutes, then end up flashing very fast and everything goes Dim, But shouldn't a CG start without a battery anyway?.
And i cannot see any spark whatsoever, i've tested it in a dark shed, Nothing. I can't see it being flooded being the problem because as i said, There is no spark, which i think is the problem.
so you can't get a spark with a battery which is half dead?. Can i not charge it, and put it in and test the coil straight away? |
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| temeluchus |
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 temeluchus World Chat Champion

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| pepperami |
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 pepperami Super Spammer

Joined: 17 Jan 2010 Karma :    
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 Posted: 10:41 - 16 Jul 2011 Post subject: |
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Some times with bikes all the wiring can be in place and connected but something is just not right...... it happens with all sorts of bikes.
So go through your wiring and double check that you dont have a poor connection somewhere and ensure you earth is good
you may find that apart from looking at a few terminals you`ve done nothing ......... but your spark may come back.
Remember that the wires can go hard with age, heat, & time and crack but you cant see it because they are wrapped in plastic.
I have had similar problems with a couple of bikes (older ones) in the past and just running through the electrics and checking connections has helped.
 ____________________ I am the sum total of my own existence, what went before makes me who I am now! |
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| MickC |
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 MickC Spanner Monkey

Joined: 27 May 2011 Karma :   
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 Posted: 15:28 - 16 Jul 2011 Post subject: |
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You say its a kick start what year is it? ____________________ XX XXXx
Previous: CG125,XS250 (converted to 400),Z250A, GPZ550, Norton Commando, XS500, 78 Laverda Jota, GPZ1100,Harris bonneville, XV750 (mono shock),TR1 |
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| UpcomingChris |
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 UpcomingChris Nova Slayer
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| Teflon-Mike |
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 Teflon-Mike tl;dr

Joined: 01 Jun 2010 Karma :    
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 Posted: 16:23 - 16 Jul 2011 Post subject: |
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Basics first:
1/ clean the spark plug.
2/ make good 'earth' for plug, by putting the metal bit of the plug in the jaws of a jump lead clip, and attach other end of jump lead to battery '-'.
3/ Ensure that the ignition is switched 'on', kill switch in 'run', clutch in, and any other ignition inhibitors such as side stand cut out switch, alarm imobiliser etc, are de-activated.
4/ kick the bugger over, and see what you get on the plug.
As Frost, make sure you have good earth and dim light, and good plug.
If you REALLY dont have anyting, thn start fault finding, working back from the plug.
Is plug 'good'? Is the cap making contact? Is the wiree into the cap loose? Is the wiree into the coil loose? Is the wire onto the coil loos... is the multi plug to the ignition switch damaged? Ar the wires from the generator to the CDi plugged in properly? What about the CDi connectors?
CG is turnd off by turning 'on' a circuit from the CDi to earth. Anything shorting out that circuit will be turning 'off' the ignition... so look for bare wires, and look for broken wires.
THEN we can get busy with the multimenter.
You use it in two modes; Ohms, measures resistance. Put it on Ohms and touch the test probes together, needle should swing all the way accross the scale... means you have made a good circuit with no resistance in it.
Touch test probes to your tong... YES try it! Needle should swing some way, showing a circuit mad by your saliva, and rading will be its resistance.
Hold probes apart, or touch them to a bit of plastic, and needle wont swing, becouse no circuit made.
Touch probes to ends of bit of wire... needle swings, it carries current... if it don't swing, then wire is broken inside some where....
Get the principle?
Use Ohms function to check for 'continuity' between points in a circuit. Ie wires carry eelectricity. Also check for short circuits, or 'isolation', by checking wires that SHOULD NOT make circuit to earth, aren't connected to battery '-'.
Make SURE that there are no volts on the circuits firsts, so disconnect battery.
VOLTS function. Meter will have a number of volt settings. something like 10v, 25v, 50v and 250v. Each setting gives a different needle 'range'... test a 1.5v battery on 250v setting, needle isn't going to move much to see how many volts its making... test 250v house hold supply on 10v, needle will hammer accross the scale and probably blow the meter!
You also possibly have AC or DC settings. Altrnating current, tsted on DC can give wiered radings, if its altrnating slow enough needle will wobble as voltages inceases and decreas, but usually too fast for needle to respond.... also AC normall from -v to +v, so you would only se the + half of th volt wave.
You will want a rang that covers 12v, and possibly AC to test ignition circuit.
CG ignition is a pulse ignition system. Ignition has its own winding in the gnerator, when the rotor passes that winding, crates a pulse of electricity, that goes to thee CDi, CDi energises the coil, and then when the pulsar triggers the CDi, CDi turns 'off' the circuit to the coil, making coil 'react' and make huge voltage that provides the spark.
You want to test the pulses coming out of the genrator to the CDi.
Then you want to test the trigger pulses from the generator housing, to the CDi Then you want to test the pulses on the coil....
Though I suspect you wont need to get that sophisticated. Its mor likely a loose wire, or the mag cover is not fitted properly, so the trigger on the rotor is missing the pulsar pick up, or you have a short circuit turning ignition 'off'.
Wiring diagram, multimeter, PATIENCE and logical, systematic 'tracing' the circuit through, is all it takes. ____________________ My Webby'Tef's-tQ, loads of stuff about my bikes, my Land-Rovers, and the stuff I do with them!
Current Bikes:'Honda VF1000F' ;'CB750F2N' ;'CB125TD ( 6 3 of em!)'; 'Montesa Cota 248'. Learner FAQ's:= 'U want to Ride a Motorbike! Where Do U start?' |
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| UpcomingChris |
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 UpcomingChris Nova Slayer
Joined: 30 Jan 2011 Karma :     
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 Posted: 16:37 - 16 Jul 2011 Post subject: |
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| Teflon-Mike wrote: | Basics first:
1/ clean the spark plug.
2/ make good 'earth' for plug, by putting the metal bit of the plug in the jaws of a jump lead clip, and attach other end of jump lead to battery '-'.
3/ Ensure that the ignition is switched 'on', kill switch in 'run', clutch in, and any other ignition inhibitors such as side stand cut out switch, alarm imobiliser etc, are de-activated.
4/ kick the bugger over, and see what you get on the plug.
As Frost, make sure you have good earth and dim light, and good plug.
If you REALLY dont have anyting, thn start fault finding, working back from the plug.
Is plug 'good'? Is the cap making contact? Is the wiree into the cap loose? Is the wiree into the coil loose? Is the wire onto the coil loos... is the multi plug to the ignition switch damaged? Ar the wires from the generator to the CDi plugged in properly? What about the CDi connectors?
CG is turnd off by turning 'on' a circuit from the CDi to earth. Anything shorting out that circuit will be turning 'off' the ignition... so look for bare wires, and look for broken wires.
THEN we can get busy with the multimenter.
You use it in two modes; Ohms, measures resistance. Put it on Ohms and touch the test probes together, needle should swing all the way accross the scale... means you have made a good circuit with no resistance in it.
Touch test probes to your tong... YES try it! Needle should swing some way, showing a circuit mad by your saliva, and rading will be its resistance.
Hold probes apart, or touch them to a bit of plastic, and needle wont swing, becouse no circuit made.
Touch probes to ends of bit of wire... needle swings, it carries current... if it don't swing, then wire is broken inside some where....
Get the principle?
Use Ohms function to check for 'continuity' between points in a circuit. Ie wires carry eelectricity. Also check for short circuits, or 'isolation', by checking wires that SHOULD NOT make circuit to earth, aren't connected to battery '-'.
Make SURE that there are no volts on the circuits firsts, so disconnect battery.
VOLTS function. Meter will have a number of volt settings. something like 10v, 25v, 50v and 250v. Each setting gives a different needle 'range'... test a 1.5v battery on 250v setting, needle isn't going to move much to see how many volts its making... test 250v house hold supply on 10v, needle will hammer accross the scale and probably blow the meter!
You also possibly have AC or DC settings. Altrnating current, tsted on DC can give wiered radings, if its altrnating slow enough needle will wobble as voltages inceases and decreas, but usually too fast for needle to respond.... also AC normall from -v to +v, so you would only se the + half of th volt wave.
You will want a rang that covers 12v, and possibly AC to test ignition circuit.
CG ignition is a pulse ignition system. Ignition has its own winding in the gnerator, when the rotor passes that winding, crates a pulse of electricity, that goes to thee CDi, CDi energises the coil, and then when the pulsar triggers the CDi, CDi turns 'off' the circuit to the coil, making coil 'react' and make huge voltage that provides the spark.
You want to test the pulses coming out of the genrator to the CDi.
Then you want to test the trigger pulses from the generator housing, to the CDi Then you want to test the pulses on the coil....
Though I suspect you wont need to get that sophisticated. Its mor likely a loose wire, or the mag cover is not fitted properly, so the trigger on the rotor is missing the pulsar pick up, or you have a short circuit turning ignition 'off'.
Wiring diagram, multimeter, PATIENCE and logical, systematic 'tracing' the circuit through, is all it takes. |
Oh boy, this will be fun lol, Thanks for the info, i will test it all tomorrow! |
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| UpcomingChris |
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 UpcomingChris Nova Slayer
Joined: 30 Jan 2011 Karma :     
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 Posted: 22:34 - 18 Jul 2011 Post subject: |
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| Teflon-Mike wrote: | Basics first:
1/ clean the spark plug.
2/ make good 'earth' for plug, by putting the metal bit of the plug in the jaws of a jump lead clip, and attach other end of jump lead to battery '-'.
3/ Ensure that the ignition is switched 'on', kill switch in 'run', clutch in, and any other ignition inhibitors such as side stand cut out switch, alarm imobiliser etc, are de-activated.
4/ kick the bugger over, and see what you get on the plug.
As Frost, make sure you have good earth and dim light, and good plug.
If you REALLY dont have anyting, thn start fault finding, working back from the plug.
Is plug 'good'? Is the cap making contact? Is the wiree into the cap loose? Is the wiree into the coil loose? Is the wire onto the coil loos... is the multi plug to the ignition switch damaged? Ar the wires from the generator to the CDi plugged in properly? What about the CDi connectors?
CG is turnd off by turning 'on' a circuit from the CDi to earth. Anything shorting out that circuit will be turning 'off' the ignition... so look for bare wires, and look for broken wires.
THEN we can get busy with the multimenter.
You use it in two modes; Ohms, measures resistance. Put it on Ohms and touch the test probes together, needle should swing all the way accross the scale... means you have made a good circuit with no resistance in it.
Touch test probes to your tong... YES try it! Needle should swing some way, showing a circuit mad by your saliva, and rading will be its resistance.
Hold probes apart, or touch them to a bit of plastic, and needle wont swing, becouse no circuit made.
Touch probes to ends of bit of wire... needle swings, it carries current... if it don't swing, then wire is broken inside some where....
Get the principle?
Use Ohms function to check for 'continuity' between points in a circuit. Ie wires carry eelectricity. Also check for short circuits, or 'isolation', by checking wires that SHOULD NOT make circuit to earth, aren't connected to battery '-'.
Make SURE that there are no volts on the circuits firsts, so disconnect battery.
VOLTS function. Meter will have a number of volt settings. something like 10v, 25v, 50v and 250v. Each setting gives a different needle 'range'... test a 1.5v battery on 250v setting, needle isn't going to move much to see how many volts its making... test 250v house hold supply on 10v, needle will hammer accross the scale and probably blow the meter!
You also possibly have AC or DC settings. Altrnating current, tsted on DC can give wiered radings, if its altrnating slow enough needle will wobble as voltages inceases and decreas, but usually too fast for needle to respond.... also AC normall from -v to +v, so you would only se the + half of th volt wave.
You will want a rang that covers 12v, and possibly AC to test ignition circuit.
CG ignition is a pulse ignition system. Ignition has its own winding in the gnerator, when the rotor passes that winding, crates a pulse of electricity, that goes to thee CDi, CDi energises the coil, and then when the pulsar triggers the CDi, CDi turns 'off' the circuit to the coil, making coil 'react' and make huge voltage that provides the spark.
You want to test the pulses coming out of the genrator to the CDi.
Then you want to test the trigger pulses from the generator housing, to the CDi Then you want to test the pulses on the coil....
Though I suspect you wont need to get that sophisticated. Its mor likely a loose wire, or the mag cover is not fitted properly, so the trigger on the rotor is missing the pulsar pick up, or you have a short circuit turning ignition 'off'.
Wiring diagram, multimeter, PATIENCE and logical, systematic 'tracing' the circuit through, is all it takes. |
Right!, I have done some things with the bike, and i am now getting a spark, Turns out the HT lead was not properly connected to the Cap, there for not connected to the plug.
But there is still no Start.
There IS Fuel getting to the carb, the Battery is fine, the Spark plug / HT Lead is fine.
There is only one thing that i can think of, My ignition barrel is loose, and has probably been twisted around quite a bit.
I noticed that with teh ignition turned Off, when i kicked it the Headlamp would light up for a short perioud, 1 - 1.5 Seconds, This is not supossed to happen when the ignition is off isn't it?, Maybe my barrel has a Short somewhere, that is not allowing the bike to be kicked over? |
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| unitynotsocri... |
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 unitynotsocri... Banned

Joined: 29 Jun 2011 Karma :     
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 Posted: 22:49 - 18 Jul 2011 Post subject: |
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It could be the barrel contacts being corroded,but its not that old.has it been stolen /recoverd at anytime?
The light going on might be because the lighting coil is giving a quick burst of power.
You can check the barrel with a multimeter set to ohms .Check the block connector pins by placing the probes on the connector pins and checking them against the manual wiring diagram.i.e. continuity/non continuity. ____________________ nearly a normal tax paying tosser.......with ferrileness suzi100,cg125,cb125scb100n,cb175,cd100,cj250t,kh250,c15,125 bantam,super 6,rickman gs750,xt500,250rs,dt175,lifan125,dolomite1850,metro,Morris220ld,morrisfg,leyland princess,range rover,corsa,vw camper .now struggling with legs. MORE ORDER = MORE CHAOS |
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| thomp1983 |
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 thomp1983 Crazy Courier

Joined: 05 Feb 2011 Karma :   
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| UpcomingChris |
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 UpcomingChris Nova Slayer
Joined: 30 Jan 2011 Karma :     
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 Posted: 02:08 - 19 Jul 2011 Post subject: |
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| thomp1983 wrote: | now you've got spark again and have tried to start if you take the plug out is it black and wet and smells of fuel? if it is then it's possible you have flooded the bike if so leave the plug out and try to start the bike a few times this should clear it, whilst the plug is out try a small squirt of carb cleaner or easy start in the spark plug hole then refit the plug and try starting again
chris |
Thanks for the reply,I'm pretty sure it's not flooded, i've Given it a good few kicks with the plug out, and can't see anything on the Plug.
Also it was allmost stolen once while in the hands of previous owners, they Bust up the ignition and the Steering lock, This is a replacment Barrel, which is why it is loose, I will Take the barrel out and take it to a garage tomorrow and get them to test it, as i have no Multimeter, I will report back with updates!
unitycrippledatmo, So the light turning on while there is no key in the ignition is normal and does not indicate a problem? |
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| UpcomingChris |
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 UpcomingChris Nova Slayer
Joined: 30 Jan 2011 Karma :     
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 Posted: 15:32 - 19 Jul 2011 Post subject: |
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I had someone take a quick look at my bike today that knows a bit about them, He said "Everything seems to be working, There is fuel getting in, It's sparking, It's probably something to do with tehh CDI" Or somthing along those lines, He mentioned about Timing, that if it not timed even if everything is working, it won't ignit, How do i go about fixing this?.
I have a few ignition barrel in the post
EDIT: I forgot to say, Where the air filter is there is rubber connector thick tube thing, This has cracks in it that i found, Would that stop it from Starting?
EDIT, Put a little bit of fuel into the carb, incase the fuel was not getting to the carb, which it is, and it Almost seemed like it Backfired, WHat does this mean? |
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