1991 KX 250 Gear Lever

[zx9john]

Hi, can anybody tell me what size spline for the above bike as I have just had one delivered and it is too big a hole for my bike. All help appreciated as this is driving me nuts....lol

Cheers, John.

[joe black]

never needed spline size ,did you take del of 91 gear lever ? yes then it should fit or you don,t have 91 kx . check year with dealer frame no/chassis no .

kx250 1991 gear lever 13156-1240 kawasaki part no

[zx9john]

yeah deffo a 91 kx 250, found out it has a 10mm spline and the lever delivered is for a 11.25mm spline. These were 94 onwards. Just trying to sort out an exchange for the right lever. Is it best to get an alloy lever or is a steel ok? Only ride it round practice tracks.

[joe black]

it really depends on quality of part i,ve seen cheap alloy ones snap clean off , cheap steel ones tend to snap at welds . we,ve always fitted factory mainly for strength /fit ,if the price is low so is the quality . if you are bending yours outward lockwire carefully applied will help, also file off all sharp edges can help limit cover damage in crash . hope this helps have fun

[zx9john]

cheers joe black new part coming tomorrow.