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| Fisty |
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 Fisty Super Spammer

Joined: 11 Apr 2007 Karma :    
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| hmmmnz |
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 hmmmnz Super Spammer

Joined: 22 Aug 2006 Karma :   
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| stinkwheel |
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 stinkwheel Bovine Proctologist

Joined: 12 Jul 2004 Karma :    
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 Posted: 16:09 - 11 Apr 2007 Post subject: |
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And the sensor won't be very complex if it is that. It's usually just a small plunger on a spring with a wire on one end. Probably just needs a clean.
All they usually do is make contact with part of the gear selector mechanism when it's in neutral and allow the warning light to earth itself. Nothing overly complex.
I don't know the exact details of your bike but it is usually somewhere in the area behind the front sprocket (under the plastic cover next to your left foot as you sit on the bike) with a single wire going to it.
Assuming the wire is intact (broken wire is another possible reason for neutral light failure, it's pretty exposed), the switch itself should simply unscrew. Just watch for a tiny little spring pinging off into the workshop drain as you do so. Then just a case of rubbing any muck off the contact with emery paper and refitting it.
Mind you, it is almost certainly the bulb because kawasaki use the neutral switch in their safety interlock. If you can start the bike in neutral without touching the clutch, the neutral switch is working ok. ____________________ “Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.”
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles. |
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| Fisty |
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 Fisty Super Spammer

Joined: 11 Apr 2007 Karma :    
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 Posted: 16:39 - 11 Apr 2007 Post subject: |
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hi again, thanks for your help!
Its def not the bulb or the wiring, that all checks out ok as does the sensor just infront of the sprocket.
im gonna fit a digi gear indicator methinks...........  ____________________ Quietly and consistently taking the piss.
TL1000R | Hayabusa | ZXR400 | TL1000S | Bandit 400 V
Fatter and faster than Fret |
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| stinkwheel |
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 stinkwheel Bovine Proctologist

Joined: 12 Jul 2004 Karma :    
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| MattEMulsion |
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 MattEMulsion World Chat Champion

Joined: 29 Aug 2004 Karma :   
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| carvell |
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 carvell Scuttler

Joined: 05 Sep 2003 Karma :  
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| mr.z |
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 mr.z World Chat Champion

Joined: 04 Feb 2004 Karma :  
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 Posted: 21:22 - 12 Apr 2007 Post subject: |
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Followup:
Bizzarely but its NOT the switch, it works perfetly (so does the spare) the problem is actually the tab inside the gearbox!
Apparently (a common fault) the brass neutral tab wears down, eventually so much that the switch isn't triggered, madness, but there's 3 others with the same problem an another forum, so just a shitty bit of design.. Engine out job to fix..
(think hes secretly pleased to have a feeble excuse for a tarty digi indicator) ____________________ >RidingSkills<->Tech Tips<->MyBikes< |
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Old Thread Alert!
The last post was made 19 years, 180 days ago. Instead of replying here, would creating a new thread be more useful? |
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