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Feasty
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PostPosted: 12:01 - 26 Nov 2007    Post subject: This weekend... Reply with quote

Well yesterday I decided to do some maintenance on my XR125, it could do with an oil change, the chain tightening and the chain cleaning and reoiling.

I haven't done an oil change before but after reading lots of advice on this forum I thought it wouldn't be that difficult. My worse scenario would be to remove the plug, empty the thing out, then replace the plug, fill with oil and watch it drip, drip, drip without me being able to get a proper seal again!!

Anyhow, could I even get the bloody plug out!? NOPE! I found I didn't have a spanner that fitted, and my pliers wouldn't unscrew it either... so gave up on that idea!

Next was the chain, gave it a good clean with WD40 - bit of water to get rid of the excess crap. Put some cheap oil on and took it for a quick spin to get rid of any moisture. Then sprayed it with a waxy oil I've been using for a long time now...
So to tighten the chain. Could I release the back wheel!? Could I buggery!! Tried and tried and tried, took a hammer to the spanner but still didn't do anything. I was lifting the bike clear of the ground using one spanner!! (Well almost!).

I've now ended up spraying the nuts with oil to release them (would have been WD40 but I'd run out by that point!), so hopefully this week I'll be buying more WD40 and a spanner to fit the oil plug.

What I wanna know is how bike shops and you guys deal with these things? I know my tools probably aren't the best in the world, and that i probably don't have the right tools either! But other than spending a fortune kitting my garage out with everything I may need, any advice for doing these things please!?

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Previous: Aprilia Habana Retro 50cc (beauty), Yamaha SR125 (fell apart), Honda XR125 (nippy little commuter), Honda SLR650 (Geewhizz), Yamaha Diversion 900S (Smoooooth) written off courtesy of a stupid escaped horse.
(7 year gap), BMW F650 (Relaxing ride). Aprilia Caponord ETV1000 (Big and bold). Yamaha FZS600 (got me in trouble too quick!).
Current: Yamaha TDM 900 (Comfy, light but big, power when needed).
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T1z3R
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PostPosted: 12:04 - 26 Nov 2007    Post subject: Reply with quote

dont use spanners!

get some decent sockets and a breaker bar.
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Feasty
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PostPosted: 13:06 - 26 Nov 2007    Post subject: Reply with quote

T1z3R wrote:
dont use spanners!

get some decent sockets and a breaker bar.


I have a set of decent sockets too, they didn't help either as they don't fit on the oil drain plug or one side of the back wheel! I don't have a breaker bar, I'm assuming that's just one of those big bars of metal you use for extra leverage that fits over the socket handle?
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Previous: Aprilia Habana Retro 50cc (beauty), Yamaha SR125 (fell apart), Honda XR125 (nippy little commuter), Honda SLR650 (Geewhizz), Yamaha Diversion 900S (Smoooooth) written off courtesy of a stupid escaped horse.
(7 year gap), BMW F650 (Relaxing ride). Aprilia Caponord ETV1000 (Big and bold). Yamaha FZS600 (got me in trouble too quick!).
Current: Yamaha TDM 900 (Comfy, light but big, power when needed).
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T1z3R
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PostPosted: 13:25 - 26 Nov 2007    Post subject: Reply with quote

a proper breaker bar is just a long bar with a 1/4", 3/8" or 1/2" fitting on the end.
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Finglonga
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PostPosted: 14:02 - 26 Nov 2007    Post subject: Reply with quote

Please step away from the bike before you do more damage!

Never use a hammer on a spanner to loosen a nut, its barbaric to say the least.

Never use pliers or mole grips to loosen a nut you will only chew the head up.

Hope the spanner you was using was a ring spanner and not an open ended one.

Sockets should fit 100%, never use a size bigger because it fits but its a little loose as it will end up in a rounded off nut.

As for the oil drain bolt have you got a crush washer ready to replace the one already on there? As if you don't you will be seeing that drip, drip, drip.
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Feasty
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PostPosted: 14:41 - 26 Nov 2007    Post subject: Reply with quote

Finglonga wrote:
Please step away from the bike before you do more damage!

Never use a hammer on a spanner to loosen a nut, its barbaric to say the least.

Never use pliers or mole grips to loosen a nut you will only chew the head up.

Hope the spanner you was using was a ring spanner and not an open ended one.

Sockets should fit 100%, never use a size bigger because it fits but its a little loose as it will end up in a rounded off nut.

As for the oil drain bolt have you got a crush washer ready to replace the one already on there? As if you don't you will be seeing that drip, drip, drip.


Don't worry. I've already stepped away!! Shocked

The hammer was on the socket set handle not the spanner (that was just me getting my words mixed up!) and I know to stop if a couple of bangs don't work.
Again mole grips can sometimes be used if the nut is loose enough and again I know when to stop before it starts rounding off the nut!
The spanner was an open ended one I was using on the back wheel as it was just as secure as the socket. However I couldn't undo the nut with either!

I didn't know about the crush washer so thanks for that!! Shocked I've done numerous searches on oil changes on this forum before I started and I didn't see it mentioned once!!

I can so understand why newbies sometimes take bikes to shops to get this 'basic' stuff done as it's not as simple or easy as it first sounds! Get it wrong without the right tools or backup and your stuck!
Unfortunately I've now bought myself 5 litres of bike oil and don't intend it to go to waste! Laughing
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Previous: Aprilia Habana Retro 50cc (beauty), Yamaha SR125 (fell apart), Honda XR125 (nippy little commuter), Honda SLR650 (Geewhizz), Yamaha Diversion 900S (Smoooooth) written off courtesy of a stupid escaped horse.
(7 year gap), BMW F650 (Relaxing ride). Aprilia Caponord ETV1000 (Big and bold). Yamaha FZS600 (got me in trouble too quick!).
Current: Yamaha TDM 900 (Comfy, light but big, power when needed).
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Finglonga
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PostPosted: 15:30 - 26 Nov 2007    Post subject: Reply with quote

beanfeast wrote:


I didn't know about the crush washer so thanks for that!! Shocked I've done numerous searches on oil changes on this forum before I started and I didn't see it mentioned once!!

I can so understand why newbies sometimes take bikes to shops to get this 'basic' stuff done as it's not as simple or easy as it first sounds! Get it wrong without the right tools or backup and your stuck!
Unfortunately I've now bought myself 5 litres of bike oil and don't intend it to go to waste! Laughing


Not all bikes use a crush washer and you can sometimes use them a couple of times. Not sure if yours does, but its a bugger to find a knackered one on there when you haven't got a spare at hand to replace it.

The main thing is always use the right tool for the job and you wont go far wrong. I was the same years ago and used mole grips for undoing nuts with some disastrous results ending up with me having to buy nut splitters to get the bugger off.

When you do get the drain plug out for the love of god don't over tighten when you put it back in, As if you strip the thread in the sump its game over. It's easy done. A torque wrench is your friend. Wink
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Feasty
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PostPosted: 09:40 - 03 Dec 2007    Post subject: Reply with quote

Update:

Well I got all the maintenance done this weekend and am feeling stupidly proud of myself that I managed it without anything going wrong - yet! Wink

However, I'm puzzled. I went to my local bike shop and asked for a couple of crush washers for my XR125 for when I change the oil and they gave me these little washers that seemed much smaller than the actual oil bolt on the bike. I just assumed the bolt was big on the outside but somehow the washer would fit inside once the bolt was off.
How wrong I was! Took the bolt off, and out came a spring and filter. The bolt has a big black rubber sealing ring round it, which luckily created a good seal again once I'd drained the oil. At this point I also put new oil into the engine until it started draining out - just to make sure I got rid of as much crap oil as possible. The bike's running fine now without losing a single drop of oil!

Did I just use the filter oil plug instead of some other plug I should have known about, which is why the shop gave me the crush washers?
The filter plug was on the bottom left of the engine just behind the gear lever... Question

I will be asking the shop if no-one can enlighten me here, but I'm just not able to get to them for the next couple of days.

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Previous: Aprilia Habana Retro 50cc (beauty), Yamaha SR125 (fell apart), Honda XR125 (nippy little commuter), Honda SLR650 (Geewhizz), Yamaha Diversion 900S (Smoooooth) written off courtesy of a stupid escaped horse.
(7 year gap), BMW F650 (Relaxing ride). Aprilia Caponord ETV1000 (Big and bold). Yamaha FZS600 (got me in trouble too quick!).
Current: Yamaha TDM 900 (Comfy, light but big, power when needed).
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Finglonga
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PostPosted: 11:01 - 03 Dec 2007    Post subject: Reply with quote

Usually there is a separate bolt to drain the oil and a different for the oil filter. Not sure on that model where it is.

Did you put a new filter on? You should every time the oil is changed at service intervals.
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Feasty
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PostPosted: 11:21 - 03 Dec 2007    Post subject: Reply with quote

Finglonga wrote:
Usually there is a separate bolt to drain the oil and a different for the oil filter. Not sure on that model where it is.

Did you put a new filter on? You should every time the oil is changed at service intervals.


Err oops, no I didn't! I did clean the filter out though and it looked in good condition still. I cleaned it just using new oil as I wasn't sure what the best thing to have used - obviously not water anyway!!
Weird coz I spent ages looking for any other bolt that could have been an oil drain bolt but couldn't find anything!
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Previous: Aprilia Habana Retro 50cc (beauty), Yamaha SR125 (fell apart), Honda XR125 (nippy little commuter), Honda SLR650 (Geewhizz), Yamaha Diversion 900S (Smoooooth) written off courtesy of a stupid escaped horse.
(7 year gap), BMW F650 (Relaxing ride). Aprilia Caponord ETV1000 (Big and bold). Yamaha FZS600 (got me in trouble too quick!).
Current: Yamaha TDM 900 (Comfy, light but big, power when needed).
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Phil_P
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PostPosted: 12:10 - 03 Dec 2007    Post subject: Reply with quote

I've got a feeling that Honda used a ridiculously small drain bolt on these bikes, either an M6 or M8 which would have a 10mm or 12/13mm bolt head. Can't remember where it's hidden, but obviously it'll be near the bottom of the sump.

The size of the crush washers you were sold might give you a clue as to the size of the drain plug.
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Jamie S
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PostPosted: 12:13 - 03 Dec 2007    Post subject: Reply with quote

Xr's only have one drain plug , its on the left hand side as you sit on the bike , under the gear leaver and to the left a bit , it's a 24mm cap with a re usable rubber seal , under the cap is a spring and a gause thimble. I hope you cleaned any bits of swarf off the Thimble ?
Then it's just a case of putting the cap back , be carfull not to cross thread it , they break REALLY easily and will set you back £5 each.
If you do ever fuck the oil drain cap up , remove one of your tappet caps and put the oil drain one on the tappet and tappet one on the oil drain, then get to a garage and sort it out properly. (that is a "get you to the garage only" type bodge btw.
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Feasty
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PostPosted: 13:27 - 03 Dec 2007    Post subject: Reply with quote

jamie stokes wrote:
Xr's only have one drain plug , its on the left hand side as you sit on the bike , under the gear leaver and to the left a bit , it's a 24mm cap with a re usable rubber seal , under the cap is a spring and a gause thimble. I hope you cleaned any bits of swarf off the Thimble ?
Then it's just a case of putting the cap back , be carfull not to cross thread it , they break REALLY easily and will set you back £5 each.
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So it sounds like what I did earlier was exactly right, and that the 'filter' is the gause thimble that I cleaned in new oil. This doesn't need replacing every oil change then?

Good news about the re-useable rubber seal too, well the drain plug is back in nice and tight without any cross threading so jobs a good 'un!

Thanks guys Thumbs Up Very Happy
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Previous: Aprilia Habana Retro 50cc (beauty), Yamaha SR125 (fell apart), Honda XR125 (nippy little commuter), Honda SLR650 (Geewhizz), Yamaha Diversion 900S (Smoooooth) written off courtesy of a stupid escaped horse.
(7 year gap), BMW F650 (Relaxing ride). Aprilia Caponord ETV1000 (Big and bold). Yamaha FZS600 (got me in trouble too quick!).
Current: Yamaha TDM 900 (Comfy, light but big, power when needed).
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Jamie S
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PostPosted: 14:01 - 03 Dec 2007    Post subject: Reply with quote

beanfeast wrote:
So it sounds like what I did earlier was exactly right, and that the 'filter' is the gause thimble that I cleaned in new oil. This doesn't need replacing every oil change then?

Yep the only "filter" that they have is that thimble.
They do also have one in the oil rotor , but that needs the whole clutch cover to come off ( it's a centrifugal oil filter) and does not need cleaning that often.
The thimble is reusable btw mate.
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Feasty
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PostPosted: 14:15 - 03 Dec 2007    Post subject: Reply with quote

Excellent.

one last question - I've now got the old oil in a bucket, what's the best way to get rid of it - I'm assuming I'll need to take it down the tip to be disposed of properly?
Can I just put it into a used coke bottle? It won't do anything to the plastic will it?

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Previous: Aprilia Habana Retro 50cc (beauty), Yamaha SR125 (fell apart), Honda XR125 (nippy little commuter), Honda SLR650 (Geewhizz), Yamaha Diversion 900S (Smoooooth) written off courtesy of a stupid escaped horse.
(7 year gap), BMW F650 (Relaxing ride). Aprilia Caponord ETV1000 (Big and bold). Yamaha FZS600 (got me in trouble too quick!).
Current: Yamaha TDM 900 (Comfy, light but big, power when needed).
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Jamie S
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PostPosted: 15:51 - 03 Dec 2007    Post subject: Reply with quote

beanfeast wrote:
one last question - I've now got the old oil in a bucket, what's the best way to get rid of it - I'm assuming I'll need to take it down the tip to be disposed of properly?
Can I just put it into a used coke bottle? It won't do anything to the plastic will it?

A coke bottle will be fine , take it to your local recycling center/ council run skips and they will have a place for you to empty it.
Make sure you put the lid on properly though. Wink
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Finglonga
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PostPosted: 12:25 - 04 Dec 2007    Post subject: Reply with quote

jamie stokes wrote:

A coke bottle will be fine , take it to your local recycling center/ council run skips and they will have a place for you to empty it.
Make sure you put the lid on properly though. Wink


As above or if you have a Scott-oiler use it tin that for the chain. Wink
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