|
|
| Author |
Message |
| steppen22 |
This post is not being displayed .
|
 steppen22 World Chat Champion

Joined: 18 Feb 2008 Karma :     
|
|
| Back to top |
|
You must be logged in to rate posts |
|
 |
| Itchy |
This post is not being displayed .
|
 Itchy Super Spammer

Joined: 07 Apr 2005 Karma :     
|
 Posted: 15:14 - 25 Oct 2008 Post subject: |
 |
|
What bike is it? ,
In that depending on how many calipers and how many pistons you have this can be easy or hard depending on the tools you have
EDIT
Since I assume by your sig you are a 125er, and almost all 125s have a twin pot single front caliper with single side pistons..
Undo the pin plug (if there is one on Hondas there usually is) , which should need heat and a big flat screw driver, then you need usually an allen key to undo the pad pin , undo it slightly now you do this now as its stuck to the fork leg as you can get more leverage on it..
Now undo the caliper bolts holding the caliper to the fork leg...
you should be able to rotate it off (it in the direction of the wheel wheel), now take a photo of the guts of the caliper , you might have some shim springs or pad springs or anti squeel shims.
Now undo the pad pin all the way and extract it , the pads and springs ought to fall out. onto the floor good thing you took a photo right? ...
Now you'll see into the caliper the pistons are almost always hollow , guess how deep it is, and get yourself a block of wood and stick it where the pads used to be...
Undo the top cover of the master cylinder first
Now pump the brake a bit watching the fluid and the pistons, if the fluid gets low top it up to prevent air getting into the system...
now when you get to the half way mark of your estimate above stop (for safety put in something like a block of wood where the pads used to be) , and clean up the piston...
When cleaning look out for burrs or tangs on the piston these can tear the seals if you have them on the edges you can file them off carefully , on the surface its easier to replace the piston £20 a pop for a 600cc bike (cept ther are 8 of them!) , push them back in just enough to get your pads back in and rebuild the caliper as per your photo, stick a tiny bit of copper grease or if you are an old man some red rubber grease on the back of the pads before they go against the pistons , and put the pin back in..
You might have to remove some of the brake fluid from the top as when you push them in a bit the fliud is forced out there.
put it back together and its done...
IF you mess this up and end up popping a piston so that there is fluid coming out of the piston hole, you need some more brake fluid and you'll need to bleed the brakes after pushing the piston back in...
30 minute job , 90 minutes on a 8 pot caliper thingie on ZX6Rs with their 6 pots per caliper it takes forever even with the piston removal tool. ____________________ Spain 2008France 2007Big one 2009 We all die. The goal isn't to live forever, the goal is to create something that will. In the end, your life will flash before your eyes. Make sure it is worth watching. |
|
| Back to top |
|
You must be logged in to rate posts |
|
 |
| steppen22 |
This post is not being displayed .
|
 steppen22 World Chat Champion

Joined: 18 Feb 2008 Karma :     
|
 Posted: 23:32 - 27 Oct 2008 Post subject: |
 |
|
|
|
| Back to top |
|
You must be logged in to rate posts |
|
 |
| steppen22 |
This post is not being displayed .
|
 steppen22 World Chat Champion

Joined: 18 Feb 2008 Karma :     
|
|
| Back to top |
|
You must be logged in to rate posts |
|
 |
| chris-red |
This post is not being displayed .
|
 chris-red Have you considered a TDM?

Joined: 21 Sep 2005 Karma :   
|
|
| Back to top |
|
You must be logged in to rate posts |
|
 |
| mentali-juan |
This post is not being displayed .
|
 mentali-juan Scooby Slapper

Joined: 02 Oct 2008 Karma :   
|
 Posted: 07:23 - 28 Oct 2008 Post subject: |
 |
|
|
|
| Back to top |
|
You must be logged in to rate posts |
|
 |
Old Thread Alert!
The last post was made 17 years, 93 days ago. Instead of replying here, would creating a new thread be more useful? |
 |
|
|